Product Description
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Process: |
CNC Machining, turning,milling, lathe machining, boring, grinding, drilling,broaching, stamping,etc… |
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Surface treatment: |
Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting; |
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Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; |
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Black oxide coating, Polishing etc… |
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Gerenal Tolerance:(+/-mm) |
Gear grade :7Gread (ISO) |
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Run Out:0.005mm |
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Roundness:0.001mm |
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ID/OD Grinding: 0.002 |
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Roughness : Ra 0.05 Rz 0.2 |
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Certification: |
IATF 16949, ISO140001 |
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Experience: |
16 years of machining products |
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Packaging : |
Standard: carton with plastic bag protecting |
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For large quantity: pallet or wooden box as required |
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Lead time : |
In general:30-60days |
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Term of Payment: |
T/T, L/C |
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Minimum Order: |
Comply with customer’s demand |
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Delivery way: |
Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required |
ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America and Europe.
Now you may have steady customers, and hope you can keep us in the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.
Please feel free to send inquiry to us, and our professional sales manager will get back to you ASAP!
FAQ:
Q1: How can I get the samples?
A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost.
Q2: Can we have our marking,Logo or company name to be printed on your products or package?
A: Sure. Your marking,logo,or company name can be put on your products by Laser machine
Q3: How to order?
A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.
1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
2) Delivery time required
3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
4) Forwarder’s contact details if there’s any in China.
Q4: When can you get the price?
We usually quote within 48 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.
Q5: How can you get a sample to check our quality?
After price confirmation, you can require for samples to check our quality.
Q6: What kind of files do we accept for drawing?
A: PDF, CAD,STP,STEP
Q7: What about the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. Generally speaking,it would need about 30-60days to finish the sample.
Q8: What is our terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Samples: |
US$ 2.5/Piece
1 Piece(Min.Order) | Order Sample According to requirement
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2024-04-11