Product Description
Equipment unit reducer gearbox machining with Carbon steel shaft Manufacturing
Function of CNC elements
1. Precision Cnc stainless steel elements strictly in accordance to customer’s drawing,packing and quality request
two. Tolerance: Can be retained in +/-.005mm
3. The most innovative CMM inspector to guarantee the good quality
4. Seasoned technology engineers and nicely skilled personnel
five. Fast and timely delivery. Speedily&skilled services
six. Give buyer expert suggestion whilst in the method of client creating to preserve fees.Our freight price is frequently thirty-50% lower than customer’s
7. Consumers can use PAYPAL and other on the internet payment platform to pay a small sum of sample charge to shorten the sample creation time
8. High quality assurance in accordance with ISO9001:2015 and ISO13485:2016
Substance Obtainable for CNC Machining
| Material | Stainless metal | SS201 SS303 SS304 SS316 seventeen-4PH SUS440C |
| Steel | Q235 20#-forty five# etc | |
| Brass | C36000(C26800) C37700(HPb59) C38500(HP6 fifty eight) C27200(CuzN37)and so forth | |
| Iron | 1213 12L14 1215 and many others | |
| Bronze | C51000 C52100 C5400etc | |
| Aluminum | Al6061 Al6063 Al7075 AL5052 and so forth | |
| Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
Conditions and Conditons
| Our Processing | CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, |
| Surface area finish | Tough Coating Black Anodize Very clear Anodize Hard Chrome ,Obvious Zinc Plasma Niride |
| Tolerance | .005mm |
| QC Technique | 100% inspection before shipment |
| Drawing format | DWG/ IGS/ Phase/Action,/IGES/X-T/PDF and and so on. |
| Packaging | Normal package / Carton box or Pallet / As for every custom-made specifications |
| Payment Conditions | 1) Western Union for samples value or really little order two) a hundred% T/T in advance when sum less than 1000USD 3) fifty% deposit, 50% balance by T/T before cargo when buy volume from 3000USD to 5000USD. 4) thirty% deposit, 70% equilibrium by T/T just before cargo when get sum in excess of 5000USD. five) L/C payment phrase for big amount purchase is acceptable. |
| Trade terms | EXW, FOB, CIF, As for each customer’s request |
| Shipment Conditions | one) -100kg: categorical & air freight priority two) >100kg: sea freight priority 3) As per tailored specifications |
| Observe |
All CNC machining components are customized made in accordance to customer’s drawings or samples, no stock.If you have any CNC machining components to be created, remember to truly feel free of charge to ship your kind drawings/samples to us at any time by e mail. |
KGL Machinery&Electronics Co., Ltd.(KGL) was founded in 2013, an impartial personal organization that built-in R&D, manufacturing, income and services.KGL is focused on CNC precision machining parts, primarily used in the discipline of robotics, communications, health care, automation, and personalized-made sophisticated areas and custom made-created products.The main competitiveness is fast reaction capability, high quality assurance method and value control ability.We give price-additional companies to buyers by means of more technological supporting, large good quality solution and quick reaction enterprise processing.So consumers will be much more focused on their own organization and as a result enhance buyer benefit.
KGL Equipment&Electronics Co., Ltd.Now has high precision 3 axis CNC vertical machining middle, 4 axis machining centre, 5 axis machining heart imported from ZheJiang , precision grinding device, precision wire-cut, EDM and CNC lathe about fifty units.The Max machining range is 2100*1600*800mm, and the machining accuracy can be reached to .005mm.The inspection instrument has CMM, profile projector, digital micro dial, large gauge, ID &OD micrometer, and so on.Skilled and skilled management, engineers, inspectors and production employees is about eighty.The primary processing materials incorporate solid iron, extruded material, metal, aluminum alloy, copper, stainless metal and different engineering plastics.
Our firm is aiming at “expert high quality and CZPT support”.We have handed ISO9001:2015 and ISO13485:2016 quality administration program certification.The organization has usually been oriented by consumer demand from customers and respect for skills, continuously enhance their strength, improve support stage and quality.With many European and American, Asian and domestic customers, we have established prolonged-time period excellent partnership with typical development.Sincerely anticipate to be part of fingers with you to generate the foreseeable future.
ISO13485:2003 ISO9001:2008
Q1:Are you a manufacturer?
A1:Sure, we are a medium size ISO13485/ISO9001 certificated producer with a wide assortment of sophisticated gear.Warmly welcome to check out our factory so that you can make sure this stage.
Q2:What is the MOQ?
A2:Minimal Order Quantity is 1 piece/established.If you demand more qty,the value can be a lot more aggressive.
Q3:Can you do the mass production?
A3:Of course,we are a factory which can provide support of precision CNC machining, fast prototyping, wire chopping, tooling building and and many others.Right after you validate the samples, we can commence mass manufacturing.It is quite convienient for customers to
Select us as a one-end solution supplier.
This fall:Which 3D drawing information need to go with the machines?
A4:CNC devices only study *IGS,*STP,*Phase,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.
Q5:Is it feasible to know how are my merchandise going on without checking out your company?
A5:We will supply a detailed creation routine and send out weekly reports with photographs or movies which show the machining progress.
Q6:Will my drawings be secure soon after sending to you?
A6:Indeed, we will keep them properly and not release to third get together without your permission.
Q7:What shall we do if we do not have drawings?
A7:Please ship your sample to our manufacturing facility,then we can duplicate or offer you much better solutions.You should ship us pictures or drafts with proportions(Size,Hight,Width),CAD or 3D file will be made for you if placed order.
Thank you very significantly for looking through, and warmly welcome to inquiry or go to us.
If any question please feel totally free to get in touch with.
|
US $30-100 / Piece | |
20 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Shunting |
| Gear Shape: | OEM |
| Step: | Double-Step |
###
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material | Stainless steel | SS201 SS303 SS304 SS316 17-4PH SUS440C |
| Steel | Q235 20#-45# etc | |
| Brass | C36000(C26800) C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc | |
| Iron | 1213 12L14 1215 etc | |
| Bronze | C51000 C52100 C5400etc | |
| Aluminum | Al6061 Al6063 Al7075 AL5052 etc | |
| Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
###
| Our Processing | CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, |
| Surface finish | Hard Coating Black Anodize Clear Anodize Hard Chrome ,Clear Zinc Plasma Niride |
| Tolerance | 0.005mm |
| QC System | 100% inspection before shipment |
| Drawing format | DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc. |
| Packaging | Standard package / Carton box or Pallet / As per customized specifications |
| Payment Terms | 1) Western Union for samples cost or very small order 2) 100% T/T in advance when amount less than 1000USD 3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD. 4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD. 5) L/C payment term for big amount order is acceptable. |
| Trade terms | EXW, FOB, CIF, As per customer’s request |
| Shipment Terms | 1) 0-100kg: express & air freight priority 2) >100kg: sea freight priority 3) As per customized specifications |
| Note |
All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email. |
|
US $30-100 / Piece | |
20 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Shunting |
| Gear Shape: | OEM |
| Step: | Double-Step |
###
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material | Stainless steel | SS201 SS303 SS304 SS316 17-4PH SUS440C |
| Steel | Q235 20#-45# etc | |
| Brass | C36000(C26800) C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc | |
| Iron | 1213 12L14 1215 etc | |
| Bronze | C51000 C52100 C5400etc | |
| Aluminum | Al6061 Al6063 Al7075 AL5052 etc | |
| Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
###
| Our Processing | CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, |
| Surface finish | Hard Coating Black Anodize Clear Anodize Hard Chrome ,Clear Zinc Plasma Niride |
| Tolerance | 0.005mm |
| QC System | 100% inspection before shipment |
| Drawing format | DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc. |
| Packaging | Standard package / Carton box or Pallet / As per customized specifications |
| Payment Terms | 1) Western Union for samples cost or very small order 2) 100% T/T in advance when amount less than 1000USD 3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD. 4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD. 5) L/C payment term for big amount order is acceptable. |
| Trade terms | EXW, FOB, CIF, As per customer’s request |
| Shipment Terms | 1) 0-100kg: express & air freight priority 2) >100kg: sea freight priority 3) As per customized specifications |
| Note |
All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email. |
Tips For Selecting the Right Agricultural Gearbox
An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.
Bevel gearboxes
A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.
CZPT gearboxes
If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
Closed-loop seals
The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
Quality of materials
A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
editor by czh 2023-04-04