Product Description
We are a factory specialized in metal parts hardware & metal gearbox through powder metallurgy process .
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : Speed reducer / Gearmotor / planetary gearbox
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1… optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V available .
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions. With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:
- Production of structural parts with complex shapes .
- Controlled porosity .
- High mechanical strength and resistance to vibrations .
- Controlled properties.
- High mechanical strength and resistance to vibrations.
- High manufacturing precision and good surface quality
- Large number of production series .
- Good tolerances .
Custom metal parts
Workshop
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Double-Step |
Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-02-06
China Hot selling GW97140 Factory direct sale 24V High quality all metal gear dc worm gearbox motor choose with Good quality
Warranty: Other
Model Number: GW97140
Usage: BOAT
Type: GEAR MOTOR
Torque: 4-43N*m
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 18-360rpm
Continuous Current(A): 24V 11.5A
Efficiency: IE 2
Gear Materials: All metal gear
Certification: CE
FEATURES AT A GLANCETake our product, less maintain, less cost!You can’t miss to test!Rorate Reversible,Speed VariableStrong Self-Lock. PRODUCT SEPCIFICATIO
1. Dimensions
2. Technical Data
GW97140 medium DC Worm Gear Motor | |||||||||
Item | Voltage(V) | No LoadSpeed(r/min) | LoadingSpeed(r/min) | RatedTorque(N·m) | RatedCurrent(A) | Dimension(exclude shaft) | Shaft (mm) | NetWeight | |
GW97140 1:100 | DC 24V | 18 | 14 | 32 | 11.5A | 260x97x136 mm10.24×3.82×5.35Inch | Double/Single shaft/ encoder/Brake | Φ18 output bore | 5.2 Kg11.46 Ib |
GW97140 1:80 | 22 | 17 | 34 | ||||||
GW97140 1:60 | 30 | 23 | 43 | ||||||
GW97140 1:50 | 36 | 27 | 40 | ||||||
GW97140 1:40 | 45 | 34 | 30 | ||||||
GW97140 1:30 | 60 | 45 | 24.5 | ||||||
GW97140 1:20 | 90 | 68 | 16.5 | ||||||
GW97140 1:15 | 120 | 91 | 12 | ||||||
GW97140 1:10 | 180 | 137 | 8 | ||||||
GW97140 1:7.5 | 240 | 182 | 6 | ||||||
GW97140 1:5 | 360 | 270 | 4 |
Tips: The datas only for reference.
SUCCESSFUL PROJECT
Electric Drug Dispenser | Electric Door Lock | PTZ Camera Motor |
COMPANY PROFILE
WHY CHOOSE US1. Innovation StrengthIn DGJL, We have 10+ experienced engineers.
Our engineers utilize advanced design technology, and the latest analysis system like Motor Performance Analyzing System, Starting Torque Tester, Gearhead design software to design a product.
2. Quality ControlWe have more than 100 high-end machines, including the Gear Hobbing Machine, Slow Wire Cutting Machine, Motor Performance Tester, Gear Measuring Center.
3. Quantity and ProductivityWith the help of modern automated production lines, our factories have an annual capacity of 1,000,000 units.
PACKING&SHIPPING Stable & Safe & Fast shipping.
FAQQ:1. What kind of motors you can supply? Our main products: Mirco DC worm gear motor (0.1w-500watts, 1080Nm-0.1Nm), Micro DC planetary gear motor, Mirco DC spur gear motor.We also supply AC synchronous gear motor, AC induction (worm) gear motor, AC/DC reciprocating/winging motor.
Q:2. How can I choose the most suit motor? Please confirm the Voltage, Speed, Torque, Current, Output direction, Work rule, Temperature, Noise, Environment. We also can help you to select.
Q:3. Is it possible for you to develop new motors if we can provide tooling cost?In most cases, we do custom like shaft, power, speed, encoder, connector, brushless, type of brushes, etc.
Q:4. How can I pay?T/T, PayPal, Credit Card, Western Union, Cash, Escrow, L/C, MoneyGram.
Q:5. Can I get some samples?In most cases, we can provide several samples, just contact us.
Q:6. What is the lead time?3-5 days, 7-10 days, 20-30 days, it depends on quantity and product model.
Q:7. What shipping methods are available? How long will cost for delivery?DHL, UPS, FedEx, TNT, 5-10 days.China Post (economic) 25-35 days.Air freight 10-13 days.Sea freight 20-40 daysRailway freight (Europe only)25-35 days.
Q:8. Why choose you?Not only we have 10 years’ experience, but also we only manufacture a durable gear motor.If you don’t want to repair your equipment in the future.
If you want a reliable supplier. If you want a durable quality gear motor. If you want the best solution.Please contact to get samples for testing.
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
China manufacturer Bringsmart DC Motor High Torque12v DC Worm Gear Motor 3-210rpm Reversed 24v Self-lock Mini Reduction Box Micro tools JGY-370 near me manufacturer
Model Number: JGY-370
Usage: BOAT, Car, Electric Bicycle, customized cast iron lifting pulley for elevator from factory FAN, Home Appliance, DIY
Type: GEAR MOTOR
Torque: 0.5-20kg.cm-Load
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 3-210 RPM
Continuous Current(A): 60-250mA
Efficiency: IE 2
Product Name: JGY-370 Worm Motor
Shaft diameter: 6mm
Output Shaft Shape: D-shaped Shaft
Certification: CCC, Netzsch Customized From China Epdm Viscou Liquid Part Bn35-24 Seepex Type Foam Pump Stator ce, RoHS
Packaging Details: 168pcs/CTN, CTN size:L40*30*30cm
BringSmart JGY-370 6V 12V Micro DC Worm Gear Motor Reverse High Torque Reducer Self-lock 12 Volt Engine 24V Electric Motor
Brand name
BringSmart
Main Product
DC Motor, SUNLOP Counter Gear-2TR for hiace auto parts 33421-60170 good quality gearbox Counter Shaft for hiace commuter van accessories AC Motor, DC Linear Actuator View more —-> Click here
Advantages
Rigorous Product Development, DC24V brake with WPL 1 to 32 low rpm ac servo motor Excellent Production Team, Professional Sales Team, Good After-sales Service
Delivery Time
Within 15 days
OEM
Accepted
We offer Customized Speed service. And only we can offer so much speed for choosing. 6V No Load Speed: 150rpm/min 90rpm/min 40rpm/min 30rpm/min 23rpm/min 18rpm/min 10rpm/min 6rpm/min 12V No Load Speed: 210rpm/min 150rpm/min 130rpm/min 90rpm/min 55rpm/min 40rpm/min 32rpm/min 30rpm/min 25rpm/min 23rpm/min 18rpm/min 14rpm/min 10rpm/min 8rpm/min 6rpm/min 3rpm/min 24V No Load Speed: 210rpm/min 150rpm/min 130rpm/min 10rpm/min 90rpm/min 55rpm/min 50rpm/min 40rpm/min 32rpm/min 30rpm/min 25rpm/min 23rpm/min 20rpm/min 18rpm/min 15rpm/min 14rpm/min 11rpm/min 10rpm/min 8rpm/min 6rpm/min 4rpm/min
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Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
China Hot selling 5840-3650 5840 Gearbox 3650 Max load 70kg 100KG 12V 24V Bldc DC Turbine Worm Geared Speed Reducer Wheelchair Brushless Motor with Free Design Custom
Warranty: 3years
Model Number: 5840-3650 BLDC Motor
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME
Type: GEAR MOTOR
Torque: 2.5kg.cm-100kg.cm
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Drip-proof
Speed(RPM): 8-470RPM
Continuous Current(A): 0.6A-1A
Efficiency: IE 1
Motor: BLDC Brushless Motor
motor model: 3650 BLDC Motor
Gearbox Diameter: 58*40mm
Gear Material: Metal Gear
Motor size: 36*50mm
Body Length: 118mm
Output Shaft Diameter: 8mm (D-Type)
Output Shaft Length: 15mm
Product Name: 12V 24V Bldc DC Worm Geared Speed Reducer Wheelchair Motor
Motor Model: Five wire 3650 Brushless
Packaging Details: Inner : EPS Foam Lined PackingOuter :Standard carton packagingQuantity :42pcs/ctn Carton Size: 38.5*27.5*24 cm Gross Weight: 16.2 kg/ctn Net Weight : 15.9 kg/ctn Unit weight:380g
Products Description 12V 24V Bldc DC Worm Geared Speed Reducer Wheelchair Motor Model number5840-3650Motor Voltage (VDC)12V, 24VReduction Ratio17, 31, 50, 100, 200, 1215R 1515R 1715R 1718R 1718RB 1722RB 12mm 15mm 17mm 32mm 35mm 6v 9v 12v 24v bldc coreless motor for smart robot, steering servo 290, 500Gearmotor No Load Speed (RPM)8rpm, 14rpm, 20rpm, 40rpm, 80rpm, 130rpm, 235rpmGearmotor Rated Load Speed (RPM)6rpm,10rpm,15rpm,30rpm,60rpm, 47140 Auto Parts Used For Light Truck Universal Joint 100rpm,180rpmGearmotor Rated Load Torque(kg.cm)70kg.cmGearmotor No Load Current(A)<160mAGearmotor rated current(A)<800mAHousing materialStainless steelBearing at output shaftBall-bearing or oil-retaining bearingShaft ShapeD-typeGear typeWorm gear Model:XYT-5840-3650-1240Reduction ratioNo-LoadRated LoadStallRated Voltage (V)Speed (RPM ±10%)Current (A)Speed (RPM ±10%) Current (A)Torque (Kg,cm)Power(W)Torque (Kg.cm)Current (A)17122350.151800.41.34.84.31.231121300.151000.42.44.881.25012800.15600.444.812.51.210012400.15300.484.8251.220012200.15150.4164.8511.229012140.15100.423.24.8701.25001280.1560.437.54.8701.26701260.1540.4504.8701.2Model:XYT-5840-3650-128012210.135150.275187693.617124700.53801.62.719.28.5431122600.52001.64.919.215.5450121600.51301.6819.225410012800.5601.61619.250420012400.5301.63219.27571012270.5201.64619.270450012160.5121.67019.220571012120.591.67019.225571001280.561.610019.244571401260.54.51.610019.25904Model:XYT-5840-3650-24857115440.2212000.551.6136.47.217244700.33800.82.719.28.52.431242600.32000.84.919.215.52.455711600.31300.8819.2252.410571800.3600.81619.2502.420571400.3300.83219.2702.429571270.3200.84619.2702.450571160.3120.87019.22002.467571120.390.87019.22502.410057180.360.810019.24402.413457160.34.50.810019.25902.4The engineer recommends: Recommended that the load not exceed 100kG,CM Manufacturer kindly suggestion1) If the load more than the rated torque, the motor will be damaged.2) If you connect the voltage less than the rated voltage, the rated torque will be reduced.3) Please tell us real load ,so we can choose the best match torque motor for you . If you are using the product normally, the torque does not exceed the rated torque.Motor life: 10, High-quality fittings for mining machine copper bronze pin bushing 000 hoursGearbox life: 2000 hours More Products Application of product Why Choose US? Certifications Company Profile FAQ Q1: Are you a Manufacturer or a Trading Company? A:We are a professional manufacturer with over 11 years of experience, and have a complete supply chain from parts processing to finished products. Q2: How is your Quality Control? A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc. Q3: How about Sample order? A: Sample is available for you. please contact us for details. Once we charge you sample fee,please feel easy, it would be refund when you place formal order.Q4: How long is the producing and shipping? A: 1. Delivery timedepends on the quantity you order. usually it takes 7-15 working days. 2. Regular type products can be shipped within 3 workingdays, and other customized samples can be shipped within 7-10 working days. Q5: When will you reply after got my inquiries? A: Ourcustomer service is online 24 hours, looking forward to your inquiry. Review & 10RPM 40RPM Jgy370 High Torque Reducer Small Hollow Shaft Self-lock Engine 24V 12V Dc Micro Electric Drive Worm Gear Motor Contact
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
Permanent Magnetic 6V 12V 24V RS555 Brush Electric DC Motor
electric powered motor |
motor |
geared motor |
gear |
transmission gearbox |
equipment box |
spare elements |
equipment motor |
geared motor |
transmission |
dc motor reducer worm gear
24v dc motor reducer, speed reducer with 12v dc motor,
mini-dc-equipment motor pace reducer
dc electric powered motor, brushless DC motor reducer, DC variator motor, brushed DC motor
Company information
Set up in 1985, SCZPTAN TRANSMISSION CZPT CO., LTD is a higher and new engineering enterprise engaging in study, develop and manufacture for reducer & velocity variator, 1 of the director member of China Reducer Association of China CZPT CZPT.
It covers far more than 40,000 square meters, has much more than four hundred employees , 20% of whom are specialists, outfitted with far more than three hundred sets the most CZPTd correct numerical control equipment, like German HOFLER forming gear grinding equipment to improve high quality.
set up a lot more than thirty national income branches to provide our consumers in time and thoroughly.
Our merchandise also exported to more than thirty countries main in CZPTpe, Asia CZPTica, and Africa, with high reputation.
Quality handle
Packing
Related GEARBOX sorts
CZPT Planetary gearbox | Robotic RV gearbox velocity reducer |
CZPT made Non-standard CZPT | UDL Sequence Variator |
PYZ Sequence CZPTcal Tooth Shaft Mounted Reducer | 8000 Sequence Cycloidal Reducer |
SLT Series Spiral Bevel CZPT | SLSWL Collection Worm CZPT Jack |
SLP Collection Planetary Reducer | SLH/SLB Sequence Higher Energy Reducer |
NMRV Sequence Worm Reducer | BKM Series CZPTcal-hypoid Reducer |
SLRC Series CZPTcal Reducer | SLSMR Series Shaft Mounted Reducer |
SLXG Collection Shaft Mounted Reducer | X/B Series Cycloidal Reducer |
SLR/SLF/SLK/SLS Sequence CZPTcal Reducer | AC/DC Motor |
Major merchandise listing: 16 sequence such as SLR/SLS/SLK/SLF sequence difficult tooth flank gear reducer , SLRC sequence aluminium situation helical equipment reducers,SLHSLB collection large electricity speed reducer, SLP sequence planetary pace reducer, X/B collection cycloidal reducer, SLXG collection shaft-mounted gear box, SLSWL collection worm screw jack, SLT series helical cone gear box, entirely much more than ten,000 ratios, different specification make us at the head of domestic transmission market, commonly serve the mechanical transmission discipline of light & large market this kind of as: beer & beverage, mining machine, meals packing, textile printing, rubber & plastic materials, petrochemical market, jack-up transportation, pharmacy & procedure hides, environmental defense gear.
Certificate
FAQ
1.Payment CZPT: TT, L/C
2.Shipping and delivery time: about 30 times from obtain payment.
three.We acknowledge CZPT merchandise as per your unique need.
four.Xihu (West Lake) Dis.traces for the Variety:Normally we can select one particular device which is ideal for you with some informations from you,such as ratio/motor velocity/mounting dimension/ out torque and so on.
five.If the minimum get sum is in excess of $ten thousand, there are preferential.
Q1: What data need to I notify you to confirm the product?
A:Design/Size, Transmission Ratio, Shaft directions & Get quantity.
Q2: What can i do if I will not know which one particular I need?
A:Dont be concerned, Send out as a lot information as you can, our staff will support you locate the correct one particular you are searching for.
Q3: What is your item warranty interval?
A:We provide one particular 12 months guarantee since the vessel departure day remaining China.
Q4: Are you trading firm or company ?
A: We are factory.
Q5: How lengthy is your delivery time?
A: CZPTly it is five-10 times if the goods are in inventory. or it is fifteen-20 times if the products are not in inventory, it is in accordance to quantity.
Q6: Do you offer samples ? is it totally free or extra ?
A: Yes, we could offer you the sample for free of charge charge but do not pay the price of freight.
Q7: What is your terms of payment ?
A: Payment=1000USD, thirty% T/T in CZPT ,harmony ahead of shippment.
If you have yet another question, pls really feel free to get in touch with us as under:
Speak to Us
1 Rpm Gear Motor Gear Motor Micro Gear Motor 24V DC Gear Motor12V Gear Motor 60 Rpm Gear Motor 12 Volt Gear Motor Small Gear Motors
electrical motor |
motor |
geared motor |
gear |
transmission gearbox |
gear box |
spare elements |
gear motor |
geared motor |
transmission |
1 rpm gear motor gear motor micro gear motor 24v dc equipment motor12v equipment motor 60 rpm gear motor twelve volt gear motor tiny gear motors
Business information
Established in 1985, SCZPTAN TRANSMISSION CZPT CO., LTD is a large and new technologies company engaging in analysis, develop and manufacture for reducer & pace variator, a single of the director member of China Reducer Association of China CZPT CZPT.
It covers more than 40,000 square meters, has more than 400 workers , twenty% of whom are specialists, equipped with more than 300 sets the most CZPTd precise numerical control equipment, including German HOFLER forming gear grinding machine to improve top quality.
established up a lot more than thirty national sales branches to serve our customers in time and extensively.
Our items also exported to more than thirty countries main in CZPTpe, Asia CZPTica, and Africa, with higher popularity.
Good quality management
Packing
Relevant GEARBOX varieties
CZPT Planetary gearbox | Robotic RV gearbox pace reducer |
CZPT created Non-regular CZPT | UDL Sequence Variator |
PYZ Sequence CZPTcal Tooth Shaft Mounted Reducer | 8000 Sequence Cycloidal Reducer |
SLT Series Spiral Bevel CZPT | SLSWL Sequence Worm CZPT Jack |
SLP Series Planetary Reducer | SLH/SLB Collection High Electricity Reducer |
NMRV Series Worm Reducer | BKM Series CZPTcal-hypoid Reducer |
SLRC Collection CZPTcal Reducer | SLSMR Collection Shaft Mounted Reducer |
SLXG Series Shaft Mounted Reducer | X/B Collection Cycloidal Reducer |
SLR/SLF/SLK/SLS Sequence CZPTcal Reducer | AC/DC Motor |
Principal item listing: 16 sequence including SLR/SLS/SLK/SLF series tough tooth flank equipment reducer , SLRC sequence aluminium scenario helical gear reducers,SLHSLB series high power speed reducer, SLP collection planetary speed reducer, X/B collection cycloidal reducer, SLXG sequence shaft-mounted equipment box, SLSWL sequence worm screw jack, SLT sequence helical cone equipment box, entirely a lot more than ten,000 ratios, various specification make us at the head of domestic transmission industry, commonly provide the mechanical transmission discipline of light-weight & weighty industry such as: beer & beverage, mining device, foods packing, textile printing, rubber & plastic content, petrochemical industry, jack-up transportation, pharmacy & process hides, environmental safety products.
Certificate
FAQ
one.Payment CZPT: TT, L/C
2.Shipping time: about thirty times from receive payment.
3.We acknowledge CZPT items as for every your unique requirement.
four.Xihu (West Lake) Dis.lines for the Selection:Usually we can choose a single device which is suited for you with some informations from you,such as ratio/motor speed/mounting dimension/ out torque etc.
5.If the minimal order quantity is in excessive of $ten thousand, there are preferential.
Q1: What info should I inform you to verify the product?
A:Product/Dimensions, Transmission Ratio, Shaft directions & Purchase quantity.
Q2: What can i do if I don’t know which one particular I need?
A:Dont fear, Ship as considerably info as you can, our group will help you uncover the appropriate 1 you are searching for.
Q3: What is your merchandise warranty period?
A:We offer you one year guarantee given that the vessel departure day left China.
Q4: Are you trading company or maker ?
A: We are manufacturing facility.
Q5: How prolonged is your supply time?
A: CZPTly it is five-ten times if the items are in inventory. or it is 15-20 days if the items are not in stock, it is in accordance to amount.
Q6: Do you supply samples ? is it free of charge or added ?
A: Indeed, we could provide the sample for free of charge charge but do not pay out the cost of freight.
Q7: What is your conditions of payment ?
A: Payment=1000USD, thirty% T/T in CZPT ,harmony just before shippment.
If you have an additional question, pls truly feel free of charge to speak to us as below:
Speak to Us
12V 24V 90V DC Gear Motor with Low Noise Low Speed for Agricultural Mechanization Product
HangCZPT Mingz Motor Co.,Ltd is a foremost business in China whom specializes in manufacture , design and style and machining of a large variety of micro electrical AC & DC Gear motors,PCB,hardware components with much more than 5 a long time encounters.
Our items range include dc motor,dc spur gear motor, dc worm equipment motor, dc planetary equipment motor.ac induction motor,ac shaded pole equipment motor,ac synchronous motor.
With CE,UL RoHs Certifications,our products are commonly utilized for house appliances,healthcare equipments, business office equipments,amusements equipments ,environment equipments all over the globe.
We have a full set of tests equipmentS with a team of competent engineers by making use of CAD/SOLIDWORKS to make certain the very best quality of our goods.
Welcome to make contact with us if you have passions with our goods.
major application | car shutter,pumps,coffee devices,grill,oven,robots,workplace equipments,house appliances,garbage disposers,etc… | ||||
Voltage | six-24VDC | ||||
Energy | 10-80W | ||||
max output torque | 200kg.cm | ||||
excess weight(g) | 1250g | ||||
Packing information | CTN Dimensions:31x30x28mm 12pcs per CTN G.W.:14KGS |
GEARBOX Requirements | |||||||||
variety of equipment levels | three phases | four stages | 5stages | six levels | |||||
equipment ratio | 175 255 | 390 590 720 | 1269 1929 | 3385 5087 | |||||
max managing torque | 30kg.cm | 60kg.cm | 90kg.cm | 120kg.cm | |||||
gear breaking torque | 90kg.cm | 150kg.cm | 240kg.cm | 300kg.cm | |||||
gear efficiency | sixty five%% | sixty five% | fifty nine% | fifty three% | |||||
MOTOR Technical specs | |||||||||
Motor variety | Rated Volt V | no load | on load | stall | |||||
present | speed | current | pace | torque | output energy | current | torque | ||
mA | r/min | mA | r/min | g.cm | W | mA | g.cm | ||
RS-775062200 | six | 280 | 2200 | 1200 | 1600 | 300 | five | 5200 | 1350 |
RS-775 571 00 | 6 | 450 | 3500 | 1800 | 2600 | 330 | 8.5 | 8200 | 1500 |
RS-775122200 | twelve | a hundred and sixty | 2200 | seven hundred | 1600 | 300 | five | 3000 | 1350 |
RS-775123500 | twelve | 280 | 3500 | 1200 | 2600 | 330 | 8.5 | 5200 | 1500 |
RS-775124500 | twelve | 400 | 4500 | 1800 | 3400 | 520 | eighteen | 8200 | 2400 |
RS-775126000 | 12 | 750 | 6000 | 3500 | 4600 | 650 | 30 | 16000 | 2900 |
RS-775127500 | 12 | a thousand | 7500 | 4500 | 5600 | seven-hundred | 40 | 20000 | 3200 |
RS-775244500 | 24 | 280 | 4500 | 1200 | 3400 | 520 | eighteen | 5200 | 2400 |
RS-775246000 | 24 | 350 | 6000 | 1700 | 4600 | 650 | thirty | 7600 | 2900 |
RS-775247000 | 24 | 400 | 7000 | 2000 | 5300 | 720 | 38 | 9000 | 3250 |
RS-775249000 | 24 | 600 | 9000 | 2700 | 6800 | 800 | fifty five | 12000 | 3600 |
RS-7752412000 | 24 | one thousand | 12000 | 4500 | 9000 | 940 | 85 | 20000 | 4300 |
RS-7752415000 | 24 | 1300 | 15000 | 6500 | 11500 | 1100 | 130 | 29000 | 5000 |
Note1: the previously mentioned form contains portion of the motor parameters,get in touch with us for far more motor specs Note2: the closing output torque for the gearbox+motor assembly will be: motor torque x equipment ratio X gear performance . Closing output pace will be: on load motor speed / gear ratio | |||||||||
12V 24V DC Square Gear Motor with Low Noise for Agricultural Products Processing Equipment
HangCZPT Mingz Motor Co.,Ltd is a foremost business in China whom specializes in manufacture , design and machining of a big selection of micro electrical AC & DC Gear motors,PCB,components elements with a lot more than five many years experiences.
Our goods selection include dc motor,dc spur gear motor, dc worm equipment motor, dc planetary equipment motor.ac induction motor,ac shaded pole gear motor,ac synchronous motor.
With CE,UL RoHs Certifications,our merchandise are widely utilised for household appliances,health care equipments, place of work equipments,amusements equipments ,environment equipments all more than the globe.
We have a total established of screening equipmentS with a team of skilled engineers by making use of CAD/SOLIDWORKS to ensure the greatest quality of our items.
Welcome to contact us if you have pursuits with our items.
primary application | towel dispensers,pet gadgets,vending equipment,locks,robots,office equipments,family appliances,egg incubators,and so forth… | ||||
Voltage | 6-24VDC | ||||
Electrical power | 6-15W | ||||
max output torque | 60kg.cm | ||||
weight(g) | 620g | ||||
Packing particulars | CTN Size:55x35x18mm 24pcs per CTN G.W.:15KGS |
GEARBOX Technical specs | |||||||||
number of gear phases | three stages | 4 stages | 5 levels | ||||||
gear ratio | 20 36 66 111 | 149 196 211 277 394 | 624 830 1166 | ||||||
max operating torque | 5kg.cm | 20kg.cm | 50kg.cm | ||||||
gear breaking torque | 15kg.cm | 60kg.cm | 150kg.cm | ||||||
equipment performance | seventy three% | sixty five% | 59% | ||||||
MOTOR Specs | |||||||||
Motor type | Rated Volt V | no load | on load | stall | |||||
recent | pace | current | pace | torque | output electricity | current | torque | ||
mA | r/min | mA | r/min | g.cm | W | mA | g.cm | ||
RS-555063000 | 6 | two hundred | 3000 | 1000 | 2200 | a hundred and fifty | three.three | 4500 | 680 |
RS-555064500 | six | 250 | 4500 | 1300 | 3400 | 210 | seven.two | 5800 | 950 |
RS-555 571 00 | 6 | 300 | 6000 | 1500 | 4600 | 260 | twelve | 6800 | 1100 |
RS-555123000 | twelve | one hundred twenty | 3000 | 500 | 2200 | one hundred fifty | three.three | 2100 | 680 |
RS-555124500 | twelve | a hundred and eighty | 4500 | 900 | 3400 | 210 | seven.two | 4000 | 950 |
RS-555126000 | 12 | 300 | 6000 | 1100 | 4600 | 260 | twelve | 4800 | 1100 |
RS-555127500 | 12 | four hundred | 7500 | 1700 | 5600 | three hundred | seventeen | 7500 | 1300 |
RS-555129000 | twelve | 500 | 9000 | 2200 | 6800 | 350 | 21 | ten thousand | 1400 |
RS-5551212000 | twelve | 600 | 12000 | 2500 | 9000 | four hundred | 36 | 11000 | 1800 |
RS-555243000 | 24 | 70 | 3000 | 300 | 2200 | 150 | three.3 | 1200 | 680 |
RS-555244500 | 24 | ninety | 4500 | 360 | 3400 | 210 | seven.2 | 1600 | 950 |
RS-555246000 | 24 | 150 | 6000 | 650 | 4600 | 260 | 12 | 2900 | 1100 |
RS-555249000 | 24 | 220 | 9000 | 1100 | 6800 | 300 | 21 | 4800 | 1300 |
RS-5552412000 | 24 | 380 | 12000 | 1900 | 9000 | four hundred | 36 | 8500 | 1800 |
RS-5552418000 | 24 | 650 | 18000 | 3400 | 13000 | 550 | seventy two | 15000 | 2400 |
Note1: the over type consists of element of the motor parameters,speak to us for a lot more motor specs Note2: the final output torque for the gearbox+motor assembly will be: motor torque x gear ratio X equipment effectiveness . Ultimate output speed will be: on load motor pace / gear ratio | |||||||||
High Torque 24V DC Geared Motor with Output Flange
CZPTshine CZPT R collection CZPTcal Geared Motor
Attributes:
-Substantial performance: ninety two%-97%
-Compact composition: Tiny offset output, two stage and three stage are in the very same box.
-High precision: the equipment is created of higher-good quality alloy steel forging, carbonitriding and hardening therapy, grinding procedure to make sure higher precision and steady managing.
-Higher interchangeability: highly modular, serial design, powerful versatility and interchangeability.
CZPT parameters
Ratio | three.41-289.74 |
Enter electrical power | .12-160KW |
Output torque | 61-23200N.m |
Output velocity | 5-415rpm |
Mounting type | Foot mounted, flange mounted, foot and flange mounted, one-phase foot mounted, single phase flange mounted, Flange-mounted with extended bearing hub |
Input Approach | Flange enter(AM), shaft enter(Advertisement), inline AC motor enter, or AQA servo motor |
Brake Release | HF-guide release(lock in the brake launch place), HR-guide launch(autom-atic braking place) |
Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Placement | M1, M2, M3, M4, M5, M6 |
Kind | R17-R167 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
Housing content | HT200 large-strength cast iron from R37,forty seven,fifty seven,sixty seven,77,87 |
Housing substance | HT250 Substantial strength solid iron from R97 107,137,147,157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Performance | ninety two%-ninety seven% |
Lubricant | VG220 |
Safety Class | IP55, F class |
About CZPTshine CZPT
ZheCZPT CZPTshine CZPT Co.,Ltd(CZPTshine) have a robust specialized drive with above 350 workers at existing, including in excess of 30 engineering specialists, thirty quality inspectors, masking an spot of 80000 sq. meters and varieties of CZPTd processing machines and testing equipments. We have a good foundation for the industry software development and support of substantial-stop velocity reducers & variators proudly owning to the provincial engineering technological innovation analysis center,the lab of equipment velocity reducers, and the base of contemporary R&D.
Our products are widely utilised in ceramic business, glass business, woodworking machinery , substantial voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPTshine technically supply the professional merchandise & services for the medium and substantial-finish clients, and our gearboxes are best-selling in domestic, and even in abroad , these kinds of as in CZPTpe, North CZPTica, South CZPTica, Middle CZPT, South Asia, Southeast Asia, Africa…etc.
In the foreseeable future , CZPTshine will hold the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the principle of “high quality generates benefit” to target on the customers’ needs and give them the competitive transmission solution and generate price for them constantly, and make a high-finish products production industry and develop a favored manufacturer of replacing import.
Crew
Top quality Control
High quality:Insist on Enhancement,Attempt for Excellence With the growth of products producing indurstry,client in no way satirsfy with the recent top quality of our items,on the contrary,wcreate the price of high quality.
Good quality policy:to improve the general degree in the subject of power transmission
Quality Look at:Steady Advancement , pursuit of excellence
Quality Philosophy:High quality generates price
three. Incoming Top quality Manage
To create the AQL satisfactory amount of incoming materials control, to provide the substance for the entire inspection, sampling, immunity. On the acceptance of qualified merchandise to warehousing, substandard items to consider return, check out, rework, rework inspection liable for tracking poor, to keep an eye on the provider to just take corrective actions to stop recurrence.
four. Approach Top quality Handle
The producing site of the initial examination, inspection and final inspection, sampling in accordance to the demands of some initiatives, judging the good quality adjust development located irregular phenomenon of production, and supervise the creation division to enhance, eradicate the irregular phenomenon or state
5. FQC(Closing QC)
After the producing section will total the solution, stand in the customer’s position on the finished product quality verification, in buy to make sure the high quality of client expectations and requirements.
6. OQC(Outgoing QC)
Following the solution sample inspection to establish the competent, enabling storage, but when the completed product from the warehouse just before the official delivery of the goods, there is a check, this is called the cargo inspection.Verify material:In the warehouse storage and transfer position to validate, whilst confirming the shipping and delivery of the item is a product inspection to establish the certified merchandise.
PACKING
DELIVERY
24V 500W 24V 48V 800W DC Deceleration Motor Large Torque RV Worm Gear Reducer Floor Climbing Machine
Single Stage Worm Equipment Reducer.
The reducer which product is twenty five~ninety manufactured of Aluminum alloy die-casting box,excellent looking in physical appearance,compact in framework,rust proofing on surface and tiny volume to help save mounting place.
The reducer product of a hundred and ten~a hundred and fifty is made of solid iron which casted with Aluminum mould.It`s excellent looking and sound, and can be employed by way of the placing of multi-azimuth.
Good radiating characterstic prospects safe and reliability,and high efficiency for employing.
The sturdy capability of loading guarantee secure transmission,make much less vibration and noise.
Differs of connecting framework for power enter and torque output fulfill diverse demand-meritsthe design of box define and the set of foot gap with great versality is apt to many kinds of mounting.
The merchandise are widely applied in the making equipments of all types of industries within and outdoors China. They are the greatest alternatives for presently present day amenities of mechanical reducing push control to understand massive twisting distance, large gear ratio, minor sound, high efficiency and stability.
Design: | NMRV571, 030, 040, 050, 063, 075, 090, a hundred and ten, 130, a hundred and fifty |
Ratio: | one:five,7.five,10,15,20,twenty five,thirty,40,fifty,sixty,80,one hundred |
Color: | Blue, Silver Or On CZPTer Request |
Sound: | minimal noise (<50DB) |
Advantage: | Efficient and safe working |
Substance: |
Housing: Die-Solid Aluminum Alloy |
Worm Equipment-Bronze nine-4# | |
Worm-20CrMnTi with carburizing and quenching, surface harness is fifty six-62HRC | |
Shaft-chromium steel-forty five# | |
Packing: | Carton and Picket Scenario |
CZPT: | C&U CZPT |
Seal: | NAK SKF |
Certificate: | CZPT,CE,3C,OEM |
Guarantee: | 12 months |
Input Electrical power: | .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, one.1kw, one.5kw, 2.2kw, 3kw, 4kw, five.5kw, seven.5kw, 11kw, 15kw |
Usages: | CZPT CZPT: Foods Things, Ceramics,CHEMICAL,Packing,Dyeing, Woodworking,Glass. |
IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
Lubricant: | Synthetic & Mineral |
Our manufacturing unit and in stock:
We are the supply factory, so we can customize our merchandise according to the wants of our consumers and hope to acquire your letter.
Our promise:
FAQ:
Q1: Are you buying and selling firm or company ?
A: We are a manufacturer in ZheCZPT China.welcome to our factory to have a visit.
Q2: How we select types and specs?
A:You can email us the series title & code (for illustration: WJ sequence worm reducer) as effectively as need details, this kind of as motor electrical power, output pace or ratio, provider factor or your software…as much data as achievable. If you can offer some images or drawings, it is greater.
Q3: How is your price? Can you provide any low cost?
A: We will give the very best price tag we can base on your requirements and the portions.
Q4: How prolonged need to I wait for the suggestions right after I send the enquiry?
A: Inside 12 hrs.
Q5: What is your item guarantee period?
A:We supply one particular 12 months guarantee since the vessel departure day left China.
Q6: What industries are your gearboxes currently being used?
A:Our gearboxes are extensively utilized to metallurgical gear, mining gear, automation equipment, foods machinery, packaging equipment, tobacco gear and so on.
We are looking CZPT to your letter and inquiry. You are welcome to occur to China for inspection at any time: