Tag Archives: 540 pto gearbox

China best Tractor Gearbox for Pto Drive Shaft, Agricultural Machines 540 Rpm, 1: 1.92 Ratio, China Manufacturer OEM / ODM with Great quality

Product Description

Tractor Gearbox for Pto Drive Shaft, Agricultural Machines 540 Rpm, 1: 1.92 Ratio, China Manufacturer OEM / ODM

GEAR MATERIALS
20CrMnTi/20CrMnMo for your choice

CASTINGS MATERIALS
Gray cast iron HT250 according to standard GB/T 1348-2009 Ductile iron QT450-10 according to standard GB/T 1348-2009 Cast steel ZG310-570 according to standard GB/T 5613-2014

SHAFTS MATERIALS
40Cr,45#,20CrMnTi,20CrMnMo for your choice according to your request.

POWER To ensure the correct use of the product we recommand to pay attention to the specifications mentioned on our technical sheet.Consider also the input rotation speed,the power input and the transmission ratios.Where the rotation or other working conditions are different,please contact LongQuan technical department.

LUBRICATION
The reducer is usually supplied without lubricant.The recommended quantity of lubricant is indicated on our catalogue and the first replaced must be done after 50-60 hours of running,then replaced after 600-800 working hours. The emptying of the gearbox should be made immediately after the working,with the oil still hot,in order to avoid the deposition of sludge.Check frequently the oil level and top up the oil whenever necessary.

 

Related Products

Factory

Extensive use for agricultural machines
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength

Our factory

 

 

Type: Agricultural Gearbox
Usage: Farmland Infrastructure, Agricultural Machine
Material: Carbon Steel
Power Source: Electricity
Weight: OEM
After-sales Service: Installation Guide
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

  • Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
  • Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
  • Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
  • Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
  • Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
  • Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
  • Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
  • Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
  • Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
  • Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China best Tractor Gearbox for Pto Drive Shaft, Agricultural Machines 540 Rpm, 1: 1.92 Ratio, China Manufacturer OEM / ODM   with Great quality China best Tractor Gearbox for Pto Drive Shaft, Agricultural Machines 540 Rpm, 1: 1.92 Ratio, China Manufacturer OEM / ODM   with Great quality
editor by CX 2023-09-25

China Hot selling Gearbox for Agricultural Machinery 540 Pto Tractor Speed Increaser High Quantity Manufacturers Suppliers Miter Bevel Rotary Mower Cutter Tiller Brush Hog Mower components of gearbox

Product Description

           Gearbox for Agricultural Machinery 540 Pto Tractor Speed Increaser High quantity Manufacturers Suppliers Miter Bevel Rotary Mower Cutter Tiller Brush Hog Mower

Application of Gearbox

Gearboxes are used in a wide variety of applications, including:

  • Automotive: Gearboxes are used in automobiles to transmit power from the engine to the wheels. They also used in electric vehicles to control the speed of the electric motor.
  • Machine tools: Gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
  • Wind turbines: Gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
  • Robotics: Gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
  • Conveyors: Gearboxes are used in conveyors to transmit power from the motor to the conveyor belt. This allows the conveyor belt to move at a controlled speed and torque.
  • Mining: Gearboxes are used in mining equipment, such as crushers, conveyors, and pumps. The gearbox allows the equipment to move materials at a controlled speed and torque, which is necessary for mining operations.
  • Construction: Gearboxes are used in construction equipment, such as excavators, cranes, and loaders. The gearbox allows the machinery to move at a controlled speed and torque, which is necessary for construction operations.
  • Aerospace: Gearboxes are used in aerospace applications, such as jet engines and helicopters. The gearbox allows the engines to operate at a controlled speed and torque, which is necessary for flight.

Gearboxes are a vital part of many different industries. They help to improve the efficiency, productivity, and safety of a wide variety of machines and equipment.

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

  • Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
  • Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
  • Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
  • Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
  • Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
  • Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
  • Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
  • Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
  • Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
  • Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China Hot selling Gearbox for Agricultural Machinery 540 Pto Tractor Speed Increaser High Quantity Manufacturers Suppliers Miter Bevel Rotary Mower Cutter Tiller Brush Hog Mower   components of gearbox	China Hot selling Gearbox for Agricultural Machinery 540 Pto Tractor Speed Increaser High Quantity Manufacturers Suppliers Miter Bevel Rotary Mower Cutter Tiller Brush Hog Mower   components of gearbox
editor by CX 2023-09-05

China Good quality Tractor Gearbox for Fertilizer Spreader Agricultural Machines 540 Rpm agricultural pto gearbox

Item Description

Tractor Gearbox for Fertilizer spreader Agricultural Equipment 540 Rpm

 

 

Merchandise No. TP-25A TP-25B
RATIO one:one three.twenty five:1
Teeth 16/16 eight/26
MODULE four.five three.twenty five
HP 15  
Rated Enter 540rpm 540rpm
Enter Description φ25 Smooth
Output Description φ25 Smooth
N.W 4.5kg four.5kg
Relevant Items

       
Our Company
Ever-energy Group expert in generating all sorts of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical equipment speed reducers, parallel shaft helical equipment reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, particular reducer & connected gear factors and other associated products, sprockets, hydraulic system, vacuum pumps, fluid coupling, equipment racks, chains, timing pulleys, udl pace variators, v pulleys, hydraulic cylinder, equipment pumps, screw air compressors, shaft collars minimal backlash worm reducers and so on. additionally, we can generate personalized variators, geared motors, electrical motors and other hydraulic items according to customers’ drawings.
We provides a reputable grantee for the product’ s quality by advanced inspection and tests products. professional specialized crew, exquisite processing technologies and rigid management system. 
In modern many years, the organization has been establishing swiftly by its rich experience in manufacturing, advanced administration program, standardized management method, strong complex force. We always adhere the notion of survival by top quality, and improvement by innovation in science and technologies. 
Our Team is ready to function with you hand in hand and produce brilliance collectively! 
Content accessible
Low carbon metal, C45, 20CrMnTi, 42CrMo, 40Cr, stainless metal. Can be adapted concerning customer needs.
Surface treatment method
Blacking, galvanization, chroming, electrophoresis, shade painting, …

 

Heat treatment
Higher frequency quenching heat treatment, hardened enamel, carbonizing, nitride, …
 
Certifications
FAQ:

Q: Are you buying and selling organization or producer ?
A: Our team is made up in 3 factories and 2 overseas revenue businesses.

Q: Do you give samples ? is it free of charge or additional ?
A: Indeed, we could supply the sample for totally free cost but do not pay the cost of freight.

Q: How extended is your shipping and delivery time ? What is your terms of payment ?
A: Normally it is 40-45 days. The time might range based on the item and the stage of customization. For regular goods, the payment is: 30% T/T in advance ,harmony just before shippment.

Q: What is the actual MOQ or price for your solution ?
A: As an OEM company, we can supply and adapt our items to a broad range of needs.As a result, MOQ and price may possibly drastically vary with dimension, materials and even more requirements For occasion, high priced goods or normal items will usually have a lower MOQ. Make sure you make contact with us with all pertinent specifics to get the most precise quotation.

If you have yet another concern, please come to feel free of charge to speak to us.

Packing & Shipping
 

 

 

 

 

 

Type: Custom
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage
Material: Custom
Power Source: Custom
Weight: 6.5kg
Transport Package: Wooden Case