Product Description
CHINAMFG Rotary mower gearbox
High Quality World-Class Agricultural Gearbox
Product Description
| Model | RG090 |
| Product Name | Rotary Cutter Gearbox |
| Ratio | Customized |
| Materials | QT450 for housing, 20CrMnTi for gear and shaft. |
Detailed Photos
Application
Company Profile
Factory
GTM factory is located in ZHangZhoug, China. There has a professional team and advanced equipment. CNC workshop, gear hobbing workshop, gear teeth inserting workshop, gear teeth shaving cutters grinding machine, heat-treatment workshop, assembly workshop and automatic spray painting line forms a complete assembly line. To create more possibility.
About us
GTM is a professional agricultural machine gearbox manufacturer.
It produces more than 1,000 kinds of products and supports OEM and ODM.
Including lawn mower series, rotary tiller series, rice harvester series, grain transportation storage series, etc. Has export for numerous country like American, Australia, India, Poland, etc. We work with many CHINAMFG brands like John Deere, Bush Hog, etc. Our annual production is 300,000 units, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic market is 20%.
Exhibition
| Application: | Agricultural Machinery |
|---|---|
| Function: | Speed Increase |
| Layout: | Transmission |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Custom-Made |
| Customization: |
Available
| Customized Request |
|---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2023-09-21
China manufacturer Planetary Reducer Gearbox for 300 Series with Hydraulic Motor agricultural right angle gearbox
Product Description
Product Description
ZHangZhoug New CZPT Hydraulic Co., Ltd. is a professional manufacturer of planetary reducers/gearbox. At present,we developed tens of thousands specifications of the planetary reducer/gearbox, travel drive,swing drive and winch drive.The ratio range is 3.3~9000, and the output torque range is 500~1200000N.m. The installation, dimensions and performance parameters of the reducer are exactly the same as famous European brands, which can be perfectly replaced and interchanged.
Details as follows:
BONFIGLIOLI (300 series, 700C series, 700T series, 600W series)
BREVINI (EM, ED, ET, EQ, EC, PD, PDA, CTD, CTU, SL types)
DINAMIC OIL (types RE, GB, RA, GBA)
REGGIANA RIDUTTORI (RR, RA type)
COMER (PG, PGA, PGR, PGW types)
REXROTH (GFT, GFT-W, GFB type)
ROSSI (R2E, R3E, R4E, RCE, RC2E, RC3E, MR2E, MR3E, MR4E, MRCE, MRC2E, MRC3E)
ZOLLERN (ZHP3.13, ZHP3.15, ZHP3.19, ZHP3.20, ZHP3.22, ZHP3.24, ZHP3.25, ZHP3.26, ZHP3.27, ZHP3.29, ZHP3.31, ZHP3.32)
FAIRFIELD, AUBURN GEAR, OMNI GEAR, O&K, etc. Therefore,our planetary reducer/gearbox can be used to replace the gearboxes of these brands.
| Bonfiglioli | Dinamic oil | Brevini | RR | ||
| 300 | RE110 | EM1571 | ED1571 | ET2571 | RR65/105 |
| 301 | RE210 | EM1030 | ED1030 | ET2030 | RR110/210 |
| 303 | RE240 | ED2030 | ET3030 | EQ4030 | RR310 |
| 304 | RE310 | ED2040 | ET3040 | EQ4040 | RR510 |
| 305 | RE510 | EM1045 | ED2045 | ET3045 | RR510/710 |
| 306 | RE810 | EM1046 | ED2046 | ET3046 | RR810 |
| EM1065 | ED2065 | ET3065 | |||
| 307 | RE1571 | EM1090 | ED2090 | ET3090 | RR1571 |
| RE1520 | |||||
| 309 | RE1520 | ED2150 | ET3150 | EQ4150 | RR1700 |
| 310 | RE2520 | ED2250 | ET3250 | EQ4250 | RR2700 |
| ED2320 | ET3320 | EQ4320 | |||
| 311 | RE3510 | SL3001,SL3002,SL3003,SL3004 | RR4000 | ||
| 313 | RE3511,RE3512,RE3513,RE3514 | SL4001,SL4002,SL4003,SL4004 | RR5000/RR5200 | ||
| 315 | RE6520 | SL6001,SL6002,SL6003,SL6004 SL8501,SL8502,SL8503 | RR6500 | ||
| 316 | GB11000 | SL12001,SL12002,SL12003,SL12004 | RR8000 | ||
| 317 | GB18000,GB21000, | SL18001,SL18002,SL18003 | RR10000 | ||
| 318 | GB26000 | SL25001,SL25002,SL25003,SL25004 | RR15000 | ||
| 319 | GB53000,GB53000 | SL35001,SL35002,SL35003,SL35004 | RR20000 | ||
| 320 | |||||
| 321 | GB61000 | ||||
300 Series Planetary Geabox Parameter
| Model |
Rated Output Torque (N.m) |
Max.Power (KW) |
Max.Input Speed (rpm) |
Ratio | |
| 301 | 1750 | 30 | 3000 | 3.4-2700 | 7-700 |
| 303 | 2500 | 40 | 3000 | 3.6-2800 | 9-800 |
| 305 | 5000 | 60 | 3000 | 3.6-2800 | 9-800 |
| 306 | 8500 | 75 | 2500 | 3.6-2900 | 9-800 |
| 307 | 12500 | 100 | 2500 | 3.4-2400 | 13-700 |
| 309 | 18500 | 130 |
2500 |
3.4-2400 | 13-700 |
| 310 | 25000 | 150 | 2000 | 4-2500 | 40-900 |
| 311 | 35000 | 180 | 2000 | 4-2100 | 18-800 |
| 313 | 50000 | 200 | 2000 | 4-2200 | 18-800 |
| 315 | 80000 | 250 | 1500 | 4-1800 | 70-900 |
| 316 | 105000 | 270 | 1500 | 4.4-1200 | 50-600 |
| 317 | 150000 | 300 | 1000 | 4-1900 | 70-900 |
| 318 | 200000 | 340 | 1000 | 4.4-1100 | 200-700 |
| 319 | 30000 | 380 | 500 | 4.8-1400 | 300-800 |
Office Environment
Our Equipment
Accessories for 300 Series
Certificate
Contact Us
How to contact us?
Nancy Zhang
Foreign Sales&Marketing Manager
HangZhou Kemer Engineering Machinery Co.,LTD
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Type: | Planetary Gear Box |
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by CX 2023-05-22
China Best Sales Agricultural Gear Box Reducer Transmission Gearbox Flail Rotary Mower Cutter Tiller Right Angle Bevel Pto Agriculture Gearbox for Euro Agricultural Machines near me manufacturer
Merchandise Description
GTM Rotary mower gearbox
High High quality Globe-Course Agricultural Gearbox
Manufacturing facility
GTM manufacturing facility is located in ZHangZhoug, China. There has a specialist staff and innovative gear. CNC workshop, gear hobbing workshop, equipment tooth inserting workshop, gear tooth shaving cutters grinding device, heat-remedy workshop, assembly workshop and automatic spray portray line kinds a total assembly line. To develop far more chance.
About us
GTM is a expert agricultural device gearbox manufacturer.
It makes more than 1,000 sorts of goods and supports OEM and ODM.
Like lawn mower collection, rotary tiller series, rice harvester sequence, CZPT transportation storage series, and many others. Has export for quite a few place like American, Australia, India, Poland, etc. We function with several well-identified brands like John Deere, Bush Hog, etc. Our yearly creation is three hundred,000 models, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic marketplace is 20%.
| Model | RG090 |
| Product Name | Rotary Cutter Gearbox |
| Ratio | Customized |
| Materials | QT450 for housing, 20CrMnTi for gear and shaft. |
| Model | RG090 |
| Product Name | Rotary Cutter Gearbox |
| Ratio | Customized |
| Materials | QT450 for housing, 20CrMnTi for gear and shaft. |
How to Select a Worm Shaft and Gear For Your Project
You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these two components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.
Gear 22
The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering.
The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the two bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug.
To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition.
Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, five or ten times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.
Worm Shaft 20
When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable.
The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with one another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function.
Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction.
Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find one that fits your needs.
Gear 22’s axial pitch PX
The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22.
The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg.
In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm.
In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.
Gear 22’s tooth parameters
A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts.
Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter.
The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed.
For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.
Gear 22’s deflection
To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft.
The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection.
The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the two parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality.
The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.
Right Angle Big Output Torque Gear Transmission Planetary Speed Reducer
Right Angle Huge Output Torque Gear Transmission Planetary Velocity Reducer
Attribute of CZPT Planetary Equipment Reducer :
one. The wide and extensive variety of N collection for industrial purposes
two. Low-velocity shaft design and style: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and exact nodular forged iron casing
four. Low noise operating, large producing high quality standard
5. High and reliable efficiency, load capability and low-pace shaft bearing
N collection planetary gearbox torque sheet with designs
| Equipment unit dimension | two hundred | 201 | 240 | 241 | 280 | 281 | 353/354 | 355 | four hundred | 401 |
| Normal output torque T2N[Nm] |
1500 | 2000 | 3500 | 4000 | 4300 | 7300 | 13000 | 16000 | 20000 | 23000 |
| Equipment unit dimensions | 428 | 429 | 445 | 446 | 510 | 542 | 543 | 695 | 810 | 885 |
| Standard output torque T2N[Nm] |
26000 | 30000 | 32000 | 43000 | 63000 | 75000 | a hundred thousand | 150000 | 300000 | 420000 |
Right Angle Planetary Gear Box Speed Reducer with Flange Mounted
Proper Angle Planetary Equipment Box Velocity Reducer With Flange Mounted
N series of planetary reducers from CZPT are widely utilized for industrial and hefty responsibility significant applications . planetary reducer function with compact size, low noise , outstanding reliability ,long life . In-line or proper-angle planetary gearboxes are CZPT in male and female shaft configurations. The CZPT male shaft resolution (splined or cylindrical) is capable to endure powerful radial or axial masses on the output shaft. As a leading planetary gearbox manufactory in China , CZPT planetary reducer is created by modular design and style, merged in accordance to customer prerequisite, housing materials from CZPT with nodular forged iron which can raises gearbox’s rigidity and antiknock, large-responsibility bearing is installed at minimal-speed shaft, it can bear massive radial load because of to proportionate distribution of torque ,each and every CZPT gears are case hardened to get higher reliability and extended life . CZPT planetary reducer have 16 models for different torque assortment ,each and every CZPT product have 1-5 phases to achieve various ratios , CZPT planetary reducer have wide rang selection of substantial pace layout: cylindrical with essential, hydraulic motor, electric motor .Set up in CZPT is multiposition ,various fasten variety .
Info Sheet :Information Sheet :
| Torque assortment | one thousand … 540000 Nm | Input | IEC Flange |
| CZPT score (n1 = 1500 min-one) | up to 200kW | CZPT motor | |
| Gear ratios | three.fifteen … 5000 | Reliable input shaft with or CZPT fan cooling – inch or metric dims. | |
| Equipment device versions | In line | Relevant AC motors | Integral motors and brake motors |
| Proper angle (with bevel equipment set) | IEC-normalized motors and brake motors | ||
| Mounting kind | Foot | One and twin speed motors | |
| Flange mounted | Principal brake functions | DC and AC source | |
| Torque-arm | CZPTer brake response by means of electronically managed rectifier | ||
| Output shaft possibilities | Solid shaft | Primary motor possibilities | Thermistors and thermostat sensors |
| Splined shaft | Independent forced cooling | ||
| Woman splined shaft | Line driver and thrust-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Right Angle Planetary Gear Box Speed Reducer Application Crusher
Appropriate Angle Planetary Equipment Box Pace Reducer Software Crusher
N series of planetary reducers from CZPT are broadly employed for industrial and hefty responsibility serious programs . planetary reducer attribute with compact dimension, lower sounds , superb reliability ,extended lifestyle . In-line or proper-angle planetary gearboxes are CZPT in male and female shaft configurations. The CZPT male shaft answer (splined or cylindrical) is in a position to stand up to sturdy radial or axial hundreds on the output shaft. As a major planetary gearbox manufactory in China , CZPT planetary reducer is created by modular layout, blended in accordance to consumer need, housing content from CZPT with nodular cast iron which can will increase gearbox’s rigidity and antiknock, heavy-responsibility bearing is put in at reduced-pace shaft, it can bear massive radial load owing to proportionate distribution of torque ,every single CZPT gears are circumstance hardened to get large reliability and extended life . CZPT planetary reducer have 16 types for distinct torque assortment ,every single CZPT model have one-five levels to achieve diverse ratios , CZPT planetary reducer have wide rang choice of higher velocity design and style: cylindrical with crucial, hydraulic motor, electric powered motor .Installation in CZPT is multiposition ,numerous fasten type .
Data Sheet :Information Sheet :
| Torque range | a thousand … 540000 Nm | Input | IEC Flange |
| CZPT ranking (n1 = 1500 min-one) | up to 200kW | CZPT motor | |
| Gear ratios | three.fifteen … 5000 | Strong enter shaft with or CZPT fan cooling – inch or metric dims. | |
| Equipment device versions | In line | Relevant AC motors | Integral motors and brake motors |
| Proper angle (with bevel equipment set) | IEC-normalized motors and brake motors | ||
| Mounting kind | Foot | One and dual velocity motors | |
| Flange mounted | Principal brake characteristics | DC and AC provide | |
| Torque-arm | CZPTer brake response via electronically managed rectifier | ||
| Output shaft possibilities | Reliable shaft | Major motor options | Thermistors and thermostat sensors |
| Splined shaft | Impartial pressured cooling | ||
| Woman splined shaft | Line driver and push-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Right Angle Planetary Gearbox Speed Reducer with Torque Arm Mounted
Right Angle Planetary CZPT Velocity Reducer With Torque Arm Mounted
N sequence of planetary reducers from CZPT are extensively utilised for industrial and heavy duty serious programs . planetary reducer feature with compact dimension, reduced sound , outstanding reliability ,long daily life . In-line or correct-angle planetary gearboxes are CZPT in male and female shaft configurations. The CZPT male shaft answer (splined or cylindrical) is in a position to face up to robust radial or axial loads on the output shaft. As a leading planetary gearbox manufactory in China , CZPT planetary reducer is created by modular design and style, merged in accordance to customer necessity, housing content from CZPT with nodular solid iron which can increases gearbox’s rigidity and antiknock, large-duty bearing is mounted at minimal-speed shaft, it can bear massive radial load thanks to proportionate distribution of torque ,every single CZPT gears are situation hardened to get substantial reliability and lengthy daily life . CZPT planetary reducer have 16 models for diverse torque range ,every single CZPT product have one-five levels to accomplish diverse ratios , CZPT planetary reducer have vast rang choice of high velocity design: cylindrical with crucial, hydraulic motor, electric powered motor .Installation in CZPT is multiposition ,numerous fasten kind .
Knowledge Sheet :Data Sheet :
| Torque range | 1000 … 540000 Nm | Enter | IEC Flange |
| CZPT score (n1 = 1500 min-one) | up to 200kW | CZPT motor | |
| Gear ratios | 3.15 … 5000 | Sound enter shaft with or CZPT enthusiast cooling – inch or metric dims. | |
| Equipment unit versions | In line | Relevant AC motors | Integral motors and brake motors |
| Correct angle (with bevel equipment set) | IEC-normalized motors and brake motors | ||
| Mounting kind | Foot | Single and twin speed motors | |
| Flange mounted | Main brake features | DC and AC offer | |
| Torque-arm | CZPTer brake reaction by means of electronically controlled rectifier | ||
| Output shaft options | Reliable shaft | Primary motor alternatives | Thermistors and thermostat sensors |
| Splined shaft | Impartial forced cooling | ||
| Woman splined shaft | Line driver and press-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Right Angle Transmission Gear Unit Planetary Gearbox Reducer for Mixer
Correct Angle Transmission Equipment Unit Planetary CZPT Reducer For Mixer
Attribute of CZPT Planetary Equipment Reducer :
1. The wide and thorough range of N sequence for industrial programs
two. Lower-speed shaft design and style: Cylindrical with crucial, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular solid iron casing
4. Reduced noise managing, large manufacturing high quality normal
five. Substantial and reputable functionality, load ability and low-speed shaft bearing
Information Sheet :
| Torque assortment | a thousand … 540000 Nm | Input | IEC Flange |
| CZPT score (n1 = 1500 min-1) | up to 200kW | CZPT motor | |
| Gear ratios | three.15 … 5000 | Sound enter shaft with or CZPT admirer cooling – inch or metric dims. | |
| Gear device versions | In line | Applicable AC motors | Integral motors and brake motors |
| Appropriate angle (with bevel gear set) | IEC-normalized motors and brake motors | ||
| Mounting variety | Foot | One and twin pace motors | |
| Flange mounted | Principal brake functions | DC and AC provide | |
| Torque-arm | CZPTer brake response by way of electronically controlled rectifier | ||
| Output shaft choices | Reliable shaft | Main motor alternatives | Thermistors and thermostat sensors |
| Splined shaft | Impartial forced cooling | ||
| Feminine splined shaft | Line driver and press-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Right Angle Gearbox Helical Worm Gear Reducer General S Series Gearmotor
S series CZPTcal Geared Motor Attributes
1. Characteristics:
- High efficiency: seventy five%-80%
- Large engineering: the helical gear and a worm equipment merged with an integrated transmission to enhance the torque and performance.
- Large precision: the gear is created of large-top quality alloy metal forging, carbonitriding and hardening treatment, grinding process to guarantee substantial precision and steady operating.
- Higher interchangeability: hugely modular, serial design, strong flexibility and interchangeability.
two. CZPT parameters
| Ratio | 6.8-288 |
| Enter power | .12-22KW |
| Output torque | eleven-4530N.m |
| Output speed | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with reliable shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined gap, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Enter Approach | Flange enter(AM), shaft input(Advertisement), inline AC motor enter, or AQA servo motor |
| Brake Launch | HF-guide launch(lock in the brake launch situation), HR-handbook release(autom-atic braking situation) |
| Thermistor | TF(Thermistor safety PTC thermisto) TH(Thermistor defense Bimetal swotch) |
| Mounting Situation | M1, M2, M3, M4, M5, M6 |
| Kind | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing substance | HT200 large-power forged iron from R37,47,fifty seven,67,seventy seven,87 |
| Housing content | HT250 Substantial energy solid iron from R97 107,137,147, 157,167,187 |
| Warmth treatment technology | carbonitriding and hardening therapy |
| Solitary Phase Effectiveness | 75%-eighty% |
| Lubricant | VG220 |
| Defense Course | IP55, F class |
About Us
ZheCZPT CZPTshine CZPT Co.,Ltd,the predecessor was a condition-owned armed forces mould enterprise, was recognized in 1965. CZPTshine specializes in the full energy transmission answer for high-end gear production industries based on the aim of “Platform Solution, Application Layout and Professional Support”.
CZPTshine have a robust technical force with in excess of 350 staff at existing, like above 30 engineering experts, thirty top quality inspectors, covering an region of 80000 sq. meters and kinds of CZPTd processing machines and testing equipments. We have a good foundation for the industry application improvement and service of high-conclude velocity reducers & variators owning to the provincial engineering technologies study centre,the lab of gear pace reducers, and the base of modern day R&D.
Our Staff
Top quality Manage
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
solution is a product inspection to determine the qualified products.
seven. Certification.
Packing
Shipping and delivery
8000 Series Cycloid Gear Speed Reducer Cummins Marine Engine Gearbox Transmission Gearbox 90 Degree Boxes Transmission Angle
Product Description
equipment reducer X/B cyclo push pinwheel flange mounting gear box velocity reducer x/b series for concrete mixer for skiphoist
Fast Information:
Kind: XB sequence Cycloidal Pin Wheel Velocity Reducer
Input Velocity: 1000-1500rmp
Output Pace: .3-280rpm
Certification: CZPT CE
Ex Electricity:.09-132KW
Guarantee: 1Years from the data of delivery
| Solution Identify | XB collection Cycloidal Pin Wheel Pace Reducer |
| The Gear Materials | GCR15 |
| The scenario Substance | Forged Iron |
| Colour | Blue,Green, or CZPTized |
| HS Code | 84834090 |
| Design | X3 |
| Shipping time | seven-10days |
| Brand name | CZPT |
Application:
| Requirements (Product) |
X Collection, Single | one two three four five 6 seven 8 nine 10 eleven |
| B Series, One | 1 two three 4 5 6 seven 8 | |
| X Series, CZPT | 42 fifty three sixty three 74 84 85 95 106 116 117 | |
| B Sequence, CZPT | twenty 31 forty one fifty two 53 sixty three seventy four eighty four eighty five | |
| X Sequence Triple | 642 742 842 852 853 952 953 1063 1164 1174 | |
| B Sequence Triple | 420 520 530 531 630 741 842 | |
| Ratio | Singel | 6 7 nine eleven 17 23 25 29 35 43 59 seventy one 87 |
| CZPT | 121 187 289 391 473 493 595 731 841 1003 1225 1505 1849 2065 2537 3481 5133 | |
| Triple | 2055–658503 |
Ceramic CZPT Glass CZPT Food CZPT CZPTlurgy CZPT Beer& Consume CZPT
Printing and dyeing CZPT Textile CZPT Warehouse Logoistics CZPT Wooden doing work CZPT
environmental safety gear CZPT Leather CZPT Pharmacy CZPT
Business Information
The Very best Non-CZPT Layout Manufacturing facility
Our Certifications
Packing&Shipping and delivery
Associated Item
FAQ
1.Payment CZPT: TT, L/C
two.Delivery time: about 30 days from get payment.
three.We accept CZPT items as for each your specific prerequisite.
four.Xihu (West Lake) Dis.traces for the Choice:Usually we can pick a single machine which is suitable for you with some informations from you,this sort of as ratio/motor speed/mounting dimension/ out torque and so forth.
5.If the bare minimum purchase quantity is in excess of $10000, there are preferential.
Q1: What details must I explain to you to verify the item?
A:Design/Measurement, Transmission Ratio, Shaft directions & Order amount.
Q2: What can i do if I will not know which one particular I require?
A:Dont worry, Send out as considerably info as you can, our group will help you uncover the correct 1 you are searching for.
Q3: What is your solution warranty period?
A:We supply a single yr warranty given that the vessel departure date remaining China.
If you have another concern, pls feel totally free to make contact with us as underneath:
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