Product Description
Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor HighQuantity Nmrv Speed Reducer Gearbox
The reducer is mainly composed of transmission parts (gear or worm), shaft, bearing, case and its accessories.
The cabinet is an important component of the reducer. It is the base of the transmission parts and should have sufficient strength and rigidity.
The box is usually made of grey cast iron, and a cast steel box can also be used for heavy-duty or shock-damped gear units. In order to simplify the process and reduce the cost of the reducer produced by the single unit, a steel plate welded box can be used.
Application of Worm Gear Box
Worm gear boxes are used in a variety of applications where high torque and low speed are required. Some of the most common applications include:
- Lifts and elevators: Worm gear boxes are used in lifts and elevators to provide the high torque and low speed needed to move the elevator car.
- Conveyors: Worm gear boxes are used in conveyors to provide the high torque and low speed needed to move the conveyor belt.
- Machine tools: Worm gear boxes are used in machine tools to provide the high torque and low speed needed to operate the machine tools.
- Wind turbines: Worm gear boxes are used in wind turbines to provide the high torque and low speed needed to rotate the turbine blades.
- Robotics: Worm gear boxes are used in robotics to provide the high torque and low speed needed to move the robot’s arms and joints.
Worm gear boxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.
Here are some of the advantages of using worm gear boxes:
- High torque: Worm gear boxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
- Low speed: Worm gear boxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
- Compact size: Worm gear boxes are typically compact and lightweight, making them easy to install and maintain.
Overall, worm gear boxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.
Here are some additional details about the applications of worm gear boxes:
Lifts and elevators: Worm gear boxes are used in lifts and elevators to transmit power from the motor to the elevator car. This allows the elevator car to move at a controlled speed and torque.
Conveyors: Worm gear boxes are used in conveyors to transmit power from the motor to the conveyor belt. This allows the conveyor belt to move at a controlled speed and torque.
Machine tools: Worm gear boxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
Wind turbines: Worm gear boxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
Robotics: Worm gear boxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
Worm gear boxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Steel |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-01-30
China High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor agricultural gearbox manufacturers
Solution Description
Solution Description
ZHangZhoug New CZPT Hydraulic Co., Ltd. is a skilled company of planetary reducers/gearbox. At present,we designed tens of countless numbers specifications of the planetary reducer/gearbox, vacation push,swing travel and winch push.The ratio variety is 3.3~9000, and the output torque assortment is 500~1200000N.m. The installation, dimensions and functionality parameters of the reducer are specifically the exact same as popular European brand names, which can be perfectly changed and interchanged.
Information as follows:
BONFIGLIOLI (300 sequence, 700C collection, 700T series, 600W sequence)
BREVINI (EM, ED, ET, EQ, EC, PD, PDA, CTD, CTU, SL types)
DINAMIC OIL (types RE, GB, RA, GBA)
REGGIANA RIDUTTORI (RR, RA type)
COMER (PG, PGA, PGR, PGW varieties)
REXROTH (GFT, GFT-W, GFB kind)
ROSSI (R2E, R3E, R4E, RCE, RC2E, RC3E, MR2E, MR3E, MR4E, MRCE, MRC2E, MRC3E)
ZOLLERN (ZHP3.13, ZHP3.fifteen, ZHP3.19, ZHP3.twenty, ZHP3.22, ZHP3.24, ZHP3.25, ZHP3.26, ZHP3.27, ZHP3.29, ZHP3.31, ZHP3.32)
FAIRFIELD, AUBURN Equipment, OMNI Equipment, O&K, etc. As a result,our planetary reducer/gearbox can be utilised to exchange the gearboxes of these brand names.
Item Parameters
Bonfiglioli | Dinamic oil | Brevini | RR | ||
300 | RE110 | EM1571 | ED1571 | ET2571 | RR65/one hundred and five |
301 | RE210 | EM1030 | ED1030 | ET2030 | RR110/210 |
303 | RE240 | ED2030 | ET3030 | EQ4030 | RR310 |
304 | RE310 | ED2040 | ET3040 | EQ4040 | RR510 |
305 | RE510 | EM1045 | ED2045 | ET3045 | RR510/710 |
306 | RE810 | EM1046 | ED2046 | ET3046 | RR810 |
EM1065 | ED2065 | ET3065 | |||
307 | RE1571 | EM1090 | ED2090 | ET3090 | RR1571 |
RE1520 | |||||
309 | RE1520 | ED2150 | ET3150 | EQ4150 | RR1700 |
310 | RE2520 | ED2250 | ET3250 | EQ4250 | RR2700 |
ED2320 | ET3320 | EQ4320 | |||
311 | RE3510 | SL3001,SL3002,SL3003,SL3004 | RR4000 | ||
313 | RE3511,RE3512,RE3513,RE3514 | SL4001,SL4002,SL4003,SL4004 | RR5000/RR5200 | ||
315 | RE6520 | SL6001,SL6002,SL6003,SL6004 SL8501,SL8502,SL8503 | RR6500 | ||
316 | GB11000 | SL12001,SL12002,SL12003,SL12004 | RR8000 | ||
317 | GB18000,GB21000, | SL18001,SL18002,SL18003 | RR10000 | ||
318 | GB26000 | SL25001,SL25002,SL25003,SL25004 | RR15000 | ||
319 | GB53000,GB53000 | SL35001,SL35002,SL35003,SL35004 | RR20000 | ||
320 | |||||
321 | GB61000 |
300 Series Planetary Geabox Parameter
Model |
Rated Output Torque (N.m) |
Max.Electricity (KW) |
Max.Enter Velocity (rpm) |
Ratio | |
301 | 1750 | 30 | 3000 | 3.4-2700 | seven-seven-hundred |
303 | 2500 | 40 | 3000 | three.6-2800 | 9-800 |
305 | 5000 | sixty | 3000 | three.6-2800 | nine-800 |
306 | 8500 | seventy five | 2500 | three.6-2900 | 9-800 |
307 | 12500 | 100 | 2500 | three.4-2400 | thirteen-seven-hundred |
309 | 18500 | 130 |
2500 |
3.4-2400 | thirteen-700 |
310 | 25000 | a hundred and fifty | 2000 | four-2500 | 40-900 |
311 | 35000 | a hundred and eighty | 2000 | four-2100 | 18-800 |
313 | 50000 | two hundred | 2000 | 4-2200 | 18-800 |
315 | 80000 | 250 | 1500 | four-1800 | 70-900 |
316 | 105000 | 270 | 1500 | 4.4-1200 | 50-600 |
317 | 150000 | three hundred | 1000 | 4-1900 | 70-900 |
318 | 200000 | 340 | 1000 | 4.4-1100 | 200-seven-hundred |
319 | 30000 | 380 | five hundred | four.8-1400 | 300-800 |
Certifications
Packaging & Delivery
Organization Profile
Our Rewards
Components for 300 Series
FAQ
1.Q:ls your company a trader or company?
A:We are the producer.
two.Q:Can you source customise provider?
A:Indeed,we can customise the undercarriage according to you demand from customers And OEM is also available.
three..Q: How’s your merchandise?
A:We have expert engineers and experienced crew.And with several several years knowledge in this discipline,our merchandise are wildly welcomed by numerous buyers
4.. Q:How’s your price?
A:Our value is based on the top quality, we give the aggressive price tag to each buyer! Right here you can own Europe quality on Chinese price tag
5.. Q:How’s your right after-sale support?
A:we can give you 1 several years soon after product sales guarantee, and any high quality difficulty brought on by manufacturing problems can be unconditionally interchanged into a new 1.
six:Q What’s your MOQ?
A: 1 established
7. Q:How to spot buy?
A:ln buy to advise a ideal drawing and quotation to you,we need to know:
one.Comprehensive model no.
two.Output shaft form
3.Matching motor no.
four.Ratio
five.With or without brake
US $10-1,000 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Marine, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Spur Gear |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
Bonfiglioli | Dinamic oil | Brevini | RR | ||
300 | RE110 | EM1010 | ED1010 | ET2010 | RR65/105 |
301 | RE210 | EM1030 | ED1030 | ET2030 | RR110/210 |
303 | RE240 | ED2030 | ET3030 | EQ4030 | RR310 |
304 | RE310 | ED2040 | ET3040 | EQ4040 | RR510 |
305 | RE510 | EM1045 | ED2045 | ET3045 | RR510/710 |
306 | RE810 | EM1046 | ED2046 | ET3046 | RR810 |
EM1065 | ED2065 | ET3065 | |||
307 | RE1020 | EM1090 | ED2090 | ET3090 | RR1010 |
RE1520 | |||||
309 | RE1520 | ED2150 | ET3150 | EQ4150 | RR1700 |
310 | RE2520 | ED2250 | ET3250 | EQ4250 | RR2700 |
ED2320 | ET3320 | EQ4320 | |||
311 | RE3510 | SL3001,SL3002,SL3003,SL3004 | RR4000 | ||
313 | RE3511,RE3512,RE3513,RE3514 | SL4001,SL4002,SL4003,SL4004 | RR5000/RR5200 | ||
315 | RE6520 | SL6001,SL6002,SL6003,SL6004 SL8501,SL8502,SL8503 | RR6500 | ||
316 | GB11000 | SL12001,SL12002,SL12003,SL12004 | RR8000 | ||
317 | GB18000,GB21000, | SL18001,SL18002,SL18003 | RR10000 | ||
318 | GB26000 | SL25001,SL25002,SL25003,SL25004 | RR15000 | ||
319 | GB53000,GB53000 | SL35001,SL35002,SL35003,SL35004 | RR20000 | ||
320 | |||||
321 | GB61000 |
###
Model |
Rated Output Torque (N.m) |
Max.Power (KW) |
Max.Input Speed (rpm) |
Ratio | |
301 | 1750 | 30 | 3000 | 3.4-2700 | 7-700 |
303 | 2500 | 40 | 3000 | 3.6-2800 | 9-800 |
305 | 5000 | 60 | 3000 | 3.6-2800 | 9-800 |
306 | 8500 | 75 | 2500 | 3.6-2900 | 9-800 |
307 | 12500 | 100 | 2500 | 3.4-2400 | 13-700 |
309 | 18500 | 130 |
2500 |
3.4-2400 | 13-700 |
310 | 25000 | 150 | 2000 | 4-2500 | 40-900 |
311 | 35000 | 180 | 2000 | 4-2100 | 18-800 |
313 | 50000 | 200 | 2000 | 4-2200 | 18-800 |
315 | 80000 | 250 | 1500 | 4-1800 | 70-900 |
316 | 105000 | 270 | 1500 | 4.4-1200 | 50-600 |
317 | 150000 | 300 | 1000 | 4-1900 | 70-900 |
318 | 200000 | 340 | 1000 | 4.4-1100 | 200-700 |
319 | 30000 | 380 | 500 | 4.8-1400 | 300-800 |
US $10-1,000 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Marine, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Spur Gear |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
Bonfiglioli | Dinamic oil | Brevini | RR | ||
300 | RE110 | EM1010 | ED1010 | ET2010 | RR65/105 |
301 | RE210 | EM1030 | ED1030 | ET2030 | RR110/210 |
303 | RE240 | ED2030 | ET3030 | EQ4030 | RR310 |
304 | RE310 | ED2040 | ET3040 | EQ4040 | RR510 |
305 | RE510 | EM1045 | ED2045 | ET3045 | RR510/710 |
306 | RE810 | EM1046 | ED2046 | ET3046 | RR810 |
EM1065 | ED2065 | ET3065 | |||
307 | RE1020 | EM1090 | ED2090 | ET3090 | RR1010 |
RE1520 | |||||
309 | RE1520 | ED2150 | ET3150 | EQ4150 | RR1700 |
310 | RE2520 | ED2250 | ET3250 | EQ4250 | RR2700 |
ED2320 | ET3320 | EQ4320 | |||
311 | RE3510 | SL3001,SL3002,SL3003,SL3004 | RR4000 | ||
313 | RE3511,RE3512,RE3513,RE3514 | SL4001,SL4002,SL4003,SL4004 | RR5000/RR5200 | ||
315 | RE6520 | SL6001,SL6002,SL6003,SL6004 SL8501,SL8502,SL8503 | RR6500 | ||
316 | GB11000 | SL12001,SL12002,SL12003,SL12004 | RR8000 | ||
317 | GB18000,GB21000, | SL18001,SL18002,SL18003 | RR10000 | ||
318 | GB26000 | SL25001,SL25002,SL25003,SL25004 | RR15000 | ||
319 | GB53000,GB53000 | SL35001,SL35002,SL35003,SL35004 | RR20000 | ||
320 | |||||
321 | GB61000 |
###
Model |
Rated Output Torque (N.m) |
Max.Power (KW) |
Max.Input Speed (rpm) |
Ratio | |
301 | 1750 | 30 | 3000 | 3.4-2700 | 7-700 |
303 | 2500 | 40 | 3000 | 3.6-2800 | 9-800 |
305 | 5000 | 60 | 3000 | 3.6-2800 | 9-800 |
306 | 8500 | 75 | 2500 | 3.6-2900 | 9-800 |
307 | 12500 | 100 | 2500 | 3.4-2400 | 13-700 |
309 | 18500 | 130 |
2500 |
3.4-2400 | 13-700 |
310 | 25000 | 150 | 2000 | 4-2500 | 40-900 |
311 | 35000 | 180 | 2000 | 4-2100 | 18-800 |
313 | 50000 | 200 | 2000 | 4-2200 | 18-800 |
315 | 80000 | 250 | 1500 | 4-1800 | 70-900 |
316 | 105000 | 270 | 1500 | 4.4-1200 | 50-600 |
317 | 150000 | 300 | 1000 | 4-1900 | 70-900 |
318 | 200000 | 340 | 1000 | 4.4-1100 | 200-700 |
319 | 30000 | 380 | 500 | 4.8-1400 | 300-800 |
Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by czh 2023-01-15
Bkm Series Helical Worm Gear Motor Extruder Gearbox High Torque Low Rpm Gearbox Worm Drive Gearbox Agitator Motor
Large Efficiency BKM Sequence CZPT CZPTcal Hypoid Equipment Units
Solution Description
1. CZPT by hypoid equipment, has huge ratios.
2. Big in output torque, high efficiency, strength conserving and environmental protection.
three. Produced of higher top quality aluminum alloy, mild in weight and non-rusting
four. Smooth in operating and low in noise, can operate lengthy in dreadful circumstances.
5. Very good-searching in appearance, sturdy in support lifestyle and tiny in quantity.
six. Ideal for all spherical installation, broad application and easy of use.
7. The Mounting Dimension of BKM collection are compatible with NMRV collection worm gear device (A part of NMRV050 dimensions are various from BKM050)
eight. Modular and multi-framework can satisfy the needs of different situations.
Variety | BKM50,BKM63,BKM75,BKM90,BKM110 |
Transmission Phase | B: two stages |
C: 3 levels | |
Ratio | B: 7.5,ten,twelve.5,15,20,twenty five,thirty,40,50,60 |
C: 50,sixty,seventy five,one hundred,one hundred twenty five,150,two hundred,250,three hundred | |
Output torque | Up to 500N.m |
Motor electricity | .12~5.5KW,with flange:B5 or B14 |
Housing substance | Aluminum alloy |
Output shaft | content: 40Cr |
Hardness level: 242-286HB | |
CZPTcal gear | Substance:20CrMnTi |
Hardness amount: fifty eight-62HRC | |
CZPT level:six grade | |
Transmission efficiency | B:ninety two%-94% |
C:90%-92% | |
Oil seal brand | SKF |
CZPT | C&U |
Lubricant | Mineral oil or artificial oil |
Input Velocity: 1000-1500rmp
Output Speed: 11-300rpm
Certification: CZPT CE
Ex Electrical power:.09-132KW
Guarantee: 1 Year from the date of supply
Solution Identify | Substantial Performance BKM Series CZPT CZPTcal Hypoid Equipment Units |
The Equipment Material | 20CrMnTi |
The situation Materials | Die-Solid Aluminum Alloy & Grey Forged Iron |
Shade | Blue or CZPT |
HS Code | 84834090 |
Design | BKM050-BKM110 |
Shipping and delivery time | 10-15days |
Manufacturer | CZPT |
Software:
Ceramic CZPT Glass CZPT Food CZPT CZPTlurgy CZPT Beer& Consume CZPT
Printing and dyeing CZPT Textile CZPT Warehouse Logoistics CZPT Wood working CZPT
environmental defense equipment CZPT Leather CZPT Pharmacy CZPT
Company information
Recognized in 1985, SCZPTAN TRANSMISSION CZPT CO., LTD is a large and new technologies company engaging in study, develop and manufacture for reducer & speed variator, one particular of the director member of China Reducer Association of China CZPT CZPT.
It covers a lot more than 40,000 square meters, has more than 400 employees , 20% of whom are specialists, equipped with more than 300 sets the most CZPTd correct numerical control equipment, like German HOFLER forming gear grinding equipment to improve quality.
set up a lot more than thirty countrywide income branches to serve our clients in time and totally.
Our merchandise also exported to much more than 30 countries main in CZPTpe, Asia CZPTica, and Africa, with higher track record.
High quality manage
Packing&Shipping and delivery
Packing Details: CZPT carton/Pallet/CZPT picket circumstance
Delivery Information : 15-30 functioning times upon payment
Associated Item
CZPT Planetary gearbox | Robot RV gearbox speed reducer |
CZPT manufactured Non-common CZPT | UDL Collection Variator |
PYZ Collection CZPTcal Tooth Shaft Mounted Reducer | 8000 Collection Cycloidal Reducer |
SLT Series Spiral Bevel CZPT | SLSWL Sequence Worm CZPT Jack |
SLP Collection Planetary Reducer | SLH/SLB Sequence Substantial Electrical power Reducer |
NMRV Series Worm Reducer | BKM Series CZPTcal-hypoid Reducer |
SLRC Series CZPTcal Reducer | SLSMR Series Shaft Mounted Reducer |
SLXG Collection Shaft Mounted Reducer | X/B Collection Cycloidal Reducer |
SLR/SLF/SLK/SLS Series CZPTcal Reducer | AC/DC Motor |
Principal merchandise checklist: 16 series like SLR/SLS/SLK/SLF collection challenging tooth flank equipment reducer , SLRC series aluminium scenario helical equipment reducers,SLHSLB collection substantial energy pace reducer, SLP series planetary velocity reducer, X/B collection cycloidal reducer, SLXG series shaft-mounted equipment box, SLSWL collection worm screw jack, SLT sequence helical cone equipment box, completely far more than ten,000 ratios, various specification make us at the head of domestic transmission sector, commonly provide the mechanical transmission subject of light & weighty market this sort of as: beer & beverage, mining device, food packing, textile printing, rubber & plastic material, petrochemical industry, jack-up transportation, pharmacy & method hides, environmental security gear.
Certificate
FAQ
1.Payment CZPT: TT, L/C
2.Supply time: about 30 times from acquire payment.
3.We settle for CZPT goods as for every your particular prerequisite.
four.Xihu (West Lake) Dis.lines for the Assortment:Typically we can decide on one machine which is suitable for you with some informations from you,this kind of as ratio/motor speed/mounting dimension/ out torque etc.
five.If the minimal buy volume is in excess of $10000, there are preferential.
Q1: What info should I explain to you to validate the item?
A:Design/Measurement, Transmission Ratio, Shaft directions & Purchase quantity.
Q2: What can i do if I do not know which one particular I require?
A:Dont fret, Send out as considerably data as you can, our group will aid you find the right 1 you are looking for.
Q3: What is your solution warranty period of time?
A:We supply one particular calendar year guarantee considering that the vessel departure day still left China.
This autumn: Are you investing company or company ?
A: We are factory.
Q5: How long is your supply time?
A: CZPTly it is five-10 times if the merchandise are in inventory. or it is fifteen-twenty times if the products are not in inventory, it is in accordance to quantity.
Q6: Do you offer samples ? is it cost-free or added ?
A: Indeed, we could provide the sample for free cost but do not pay the cost of freight.
Q7: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in CZPT ,stability prior to shippment.
If you have yet another concern, pls truly feel free of charge to make contact with us as beneath:
Make contact with Us
Xld Xwd 8000 Series High Quality Planetary Cycloidal Pin Wheel Gearbox Reducer with Motor Drive Power Transmission Foot Mounted Gear Reducer
Higher good quality planetary cycloidal pin wheel gearbox reducer with motor
Kind: 8000 sequence cycloidal Pin Wheel Speed Reducer
Input Velocity: 1000-1500rmp
Output Speed: 11-300rpm
Certification: CZPT CE
Ex Electricity:.09-132KW
Warranty: 1 Year from the date of shipping and delivery
Merchandise Identify | 8000 sequence Cycloidal Pin Wheel Velocity Reducer |
The Gear Material | GCR15 |
The situation Material | Solid Iron |
Color | Blue,Eco-friendly, or CZPTized |
HS Code | 84834090 |
Design | 8115 |
Delivery time | ten-15days |
Model | CZPT |
Specifications (Design) |
X Collection, Solitary | one 2 3 4 5 6 7 8 9 ten 11 |
B Sequence, One | 1 2 3 4 5 6 7 8 | |
X Sequence, CZPT | forty two fifty three sixty three 74 eighty four eighty five 95 106 116 117 | |
B Series, CZPT | 20 31 41 fifty two fifty three 63 74 eighty four 85 | |
X Collection Triple | 642 742 842 852 853 952 953 1063 1164 1174 | |
B Series Triple | 420 520 530 531 630 741 842 | |
Ratio | Singel | 6 7 9 11 17 23 twenty five 29 35 43 fifty nine seventy one 87 |
CZPT | 121 187 289 391 473 493 595 731 841 1003 1225 1505 1849 2065 2537 3481 5133 | |
Triple | 2055–658503 |
Application:
Ceramic CZPT Glass CZPT Foodstuff CZPT CZPTlurgy CZPT Beer& Drink CZPT
Printing and dyeing CZPT Textile CZPT Warehouse Logoistics CZPT Wood operating CZPT
environmental safety tools CZPT Leather-based CZPT Pharmacy CZPT
Trade Shows
Deal:
The Very best Non-CZPT Style Manufacturing unit
Gearbox Drive for Belt Converyor Gear Motor
CZPT equipment motor:
Xihu (West Lake) Dis.tai HK collection CZPTcal-bevel motor reduction gearbox equipment reducer with a high performance of over 96% in each torque directions and at all enter speeds. With performance designed to last – high-stamina gearing enables substantial-torque, put on-cost-free procedure. With our remarkably productive helical-bevel gearmotors, you have strength-efficient angular gear drives at your fingertips. As they also have a extended routine maintenance-cost-free provider existence, they can be employed in each application with AC asynchronous motors, asynchronous and synchronous servomotors.
Characteristics:
• Foot-mounted or flange-mounted
• B5 or B14 Flange-mounted
• Sound or hollow shaft
• Hollow shaft with keyed connection, shrink disk, splined hollow shaft
Design specifics:
HK(solid shaft output) and HKA(hollow shaft output) design and technological info: | ||||||
Product | Shaft diameter | Electricity | Ratio | Allow torque | Weight | |
Strong | Hollow | |||||
HK37 | twenty five mm | thirty mm | .twelve-three KW | four.09 -106.six | a hundred and seventy N.m | 15 kg |
HK47 | 30 mm | 35 mm | .12-three KW | 4.sixty six – 131.seven | 340 N.m | 22 kg |
HK57 | 35 mm | 40 mm | .12-four KW | four.68 -143.5 | 510 N.m | thirty kg |
HK67 | forty mm | 40 mm | .eighteen-5.5 KW | seven.sixteen – 146.two | 705 N.m | 40 kg |
HK77 | 50 mm | fifty mm | .37-11 KW | seven.11 – 192.7 | 1320 N.m | sixty three kg |
HK87 | sixty mm | 60 mm | .75-22 KW | seven.42 – 195.2 | 2300 N.m | 94 kg |
HK97 | 70 mm | 70 mm | one.one-thirty KW | 8.88 – 176.5 | 3670 N.m | 145 kg |
HK107 | ninety mm | 90 mm | 3-forty five KW | eight.seventy two – 147.2 | 6800 N.m | 275 kg |
HK127 | 110 mm | 100 mm | 7.five-90 KW | eight.6 – one hundred forty four.four | 11050 N.m | 420 kg |
HK157 | 120 mm | one hundred twenty mm | eleven-a hundred and sixty KW | 12.seven – 151.one | 15300 N.m | 680 kg |
HK167 | 160 mm | a hundred and forty mm | 15-200 KW | 17.three – 161 | 27200 N.m | 1130 kg |
HK187 | a hundred ninety mm | one hundred sixty mm | 15-200 KW | seventeen.1 – one hundred eighty.seven | 42500 N.m | 1870 kg |
About us:
Xihu (West Lake) Dis.tai is a Nationwide CZPTnology Company, ZHangCZPTg Province Essential Enterprise, specialised in gearbox, mixer agitators and precision tracking reducers considering that year 1991, a maker with entirely services of tasks engineering, merchandise manufacturing, supervision provider of erection and commissioning, CZPT support.
Products employed in a lot more than 80 nations all above the globe: CZPT “CZPT Reducer is CZPT model and commonly utilised in CZPT crushers plant, quarry plant, belt conveyor, mining equipment in Middle CZPT, Africa, Asia, South and North CZPTica Mixer agitators is Countrywide CZPT brand name and specifically utilised in smelting, petrol and chemical, drugs, meals, surroundings (wastewater treatment method and FGD agitators) in Indonesia, Vietnam, India, Mongolia, Russia, Jordan, Hungary, Costa Rica, Ecuador, Xihu (West Lake) Dis.via··· CZPT reducers employed in new vitality of PV and CSP solar tracking in United states of america, Spain, Mexico, Sri Lanka, Jordan, Denmark···.
Business scale:
Set up: 1991
Registered money: RMB sixty one hundred eighty 000,00
Manufacturing unit spot: 50000 square meters
Staff: 423±
Income turnover: USD 50 000 000,00
QMS: CZPT:2015, ISO14001:2015, ISO45001:2018
Manufacturing potential:
The producing office has a complete of three hundred individuals, and the generation park handles an area of far more than eighty acres. Tools is a needed issue for ensuring manufacturing. Xihu (West Lake) Dis.tai imports far more CZPTd gear from overseas, and has a lot more than 300 large overall performance equipment this sort of as processing tools and testing instruments at residence and abroad, which can make certain the specific realization of the production process.
Top quality guarantte:
· Rigorous process
· 255 processing technology
· 219 check techniques
· Distribution of national soon after-sales provider crew
Speed Reducer Motor Gearbox Speed Reducer Agricultural and Industrial Planetary Helical Gear Drive Jack Worm Bevel High Quanlity Manufacturer Gear Reduction
Velocity Reducer Motor CZPT Velocity Reducer Agricultural and CZPT Planetary CZPTcal Equipment CZPT Jack Worm Bevel Large CZPTlity Company Gear Reduction
Worm Gear Box Assembly Gearbox Wheel Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Steering Gear Drive Motor Speed Nmrv Good Quantity Durable
Worm Gear Box Assembly CZPT wheel Speed Reducer Jack Worm Agricultural Planetary CZPTcal Bevel Steering Gear CZPT Motor Speed Nmrv Excellent CZPTtity Sturdy
How does a worm gear work?
How Worm Gears Work. An electrical motor or engine applies rotational electrical power through to the worm. The worm rotates from the wheel, and the screw confront pushes on the enamel of the wheel. The wheel is pushed towards the load.
Can a worm equipment go equally instructions?
Worm drives can go either course, but they need to have to be developed for it. As you can think about, turning the worm shaft underneath load will develop a thrust alongside the axis of the screw. Nonetheless, if you reverse the direction the route of thrust will reverse as properly.
The simple structure of the worm gear reducer is primarily composed of the worm gear, the shaft, the bearing, the box entire body and its components. Can be divided into three standard structural elements: box, worm equipment, bearing and shaft combination. The box is the foundation of all the add-ons in the worm gear reducer. It is an critical portion that supports the fastened shaft areas, makes certain the appropriate relative place of the transmission parts and supports the load performing on the reducer. The main function of the worm gear is to transmit the movement and energy in between the two staggered shafts.
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CZPT CZPT Gear Box Appropriate Angle Motor Excavator 90 Diploma Go Kart Reverse Washing CZPT Velocity Increaser Transmission
Cycloidal Gearbox Cyclo Speed Drive Planetary Gear Motor Sumitomo Pins Planetary X B Series Cycloid Gearbox Robot Reducer Stainless Steel
Cycloidal CZPT Cyclo Velocity CZPT Planetary Gear Motor Sumitomo Pins Planetary X B series Cycloid CZPT Robot Reducer Stainless Steel
1: 80 Ratio Right Angle Shaft Drive Gear Electric Motor Speed Reducer
H B Series CZPT GearBox
Function:
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Understood parallel shaft,correct-angle shaft modes and horizontal,vertical mounting modes. Making use of significantly less element parts.
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Making use of CZPTd grinding approach which enhanced the balance and the performance of transmit power with lower noise.
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Input manner: motor related flange, shaft input
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Output mode:reliable shaft with flat essential,hollow shaft with flat crucial,hollow shaft with shrink disk,hollow shaft with spline connection, reliable shaft with spline connection, reliable shaft with flange.
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Mounting method:vertical, horizontal, swing foundation-mounted, torque-arm-mounted.
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Ratio assortment:1.23~450. It can be increased when combining with K&R sequence reducer.
H & B SERIES
Transmission phase B2 (ratio from five~eighteen) B3 (ratio from 12.5~ninety) B4 (ratio from eighty~four hundred) Transmission stage H1 (ratio from 1.25~5.6) H2 (ratio from six.three~28) H3 (ratio from 22.4~112) H4 (ratio from 100~450) Housing substance HT250 high-toughness forged iron Housing hardness HBS190-240 Equipment material 20CrMnTi alloy steel Floor hardness of gears HRC58°~62 ° Equipment main hardness HRC33~40 Enter / Output shaft content 42CrMo alloy metal Enter / Output shaft hardness HRC25~thirty Machining precision of gears precise grinding, 6~5 Grade Lubricating oil GB L-CKC220-460, Shell Omala220-460 Heat treatment method tempering, cementiting, quenching, and many others. Efficiency 92%~ninety eight% (is dependent on the transmission phase) Noise (MAX) 60~68dB Temp. rise (MAX) 40ºC Temp. increase (Oil)(MAX) 50ºC Vibration ≤20µm Backlash ≤20Arcmin Model of bearings China Best brand HRB,LYC,ZWZ or other manufacturers asked for, NSK….. Brand of oil seal NAK— ZheCZPT or other manufacturers requested