Product Description
Product Description
HMCG-I Series Harmonic Reducer
Introducing the HMCG-I Series Harmonic Reducer from HangZhou Yijiaang Automation Technology Co., Ltd! Designed for aerospace, robotics, semiconductors, power inspection, and automation equipment.
Experience the Power of Harmonic Gear Transmission
Discover the cutting-edge transmission mode invented by C.W. Musser in 1955. The HMCG-I series utilizes elastic deformation for movement and power transmission, replacing traditional rigid components with flexibility for enhanced functionality.
Unleash the Deceleration Principle
Harness the power of the deceleration principle with the HMCG-I series harmonic reducer. The flexwheel, rigid wheel, and wave generator work together seamlessly for precise and efficient movement transmission.
Product Specifications
Product Name:
Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Applicable Industries: Machinery, Agricultural Machinery, Car, Robot
Hardened Tooth Surface: Yes
Installation Type: Horizontal Type
Upgrade to the future of precision and efficiency today with the HMCG-I series harmonic reducer!
Company Name: HangZhou Yijiaang Automation Technology Co., Ltd
Product Parameters
Model | Reduction ratio | Rated torque at input 2000r/min |
Permissible CHINAMFG torque at start/stop | Permissible max.value of ave.load torque | instantaneous permissible max.torque | Permssibie max.input rotational speed | Permissible ave.input rotational speed | Backlash (arc sec) | Transmission accuracy(arc sec) |
Nm | Nm | Nm | Nm | r/min | r/min | ≤ | ≤ | ||
14 | 50 | 7 | 23 | 9 | 46 | 8000 | 3500 | 20 | 90 |
80 | 10 | 30 | 14 | 51 | 20 | 90 | |||
100 | 10 | 36 | 14 | 70 | 10 | 90 | |||
17 | 50 | 21 | 44 | 34 | 91 | 7000 | 3500 | 20 | 90 |
80 | 29 | 56 | 35 | 113 | 20 | 90 | |||
100 | 31 | 70 | 51 | 143 | 10 | 90 | |||
20 | 50 | 33 | 73 | 44 | 127 | 6000 | 3500 | 20 | 60 |
80 | 44 | 96 | 61 | 165 | 20 | 60 | |||
100 | 52 | 107 | 64 | 191 | 10 | 60 | |||
120 | 52 | 113 | 64 | 161 | 10 | 60 | |||
25 | 50 | 51 | 127 | 72 | 242 | 5500 | 3500 | 20 | 60 |
80 | 82 | 178 | 113 | 332 | 20 | 60 | |||
100 | 87 | 204 | 140 | 369 | 10 | 60 | |||
120 | 87 | 217 | 140 | 395 | 10 | 60 | |||
32 | 50 | 99 | 281 | 140 | 497 | 4500 | 3500 | 20 | 60 |
80 | 153 | 395 | 217 | 738 | 10 | 60 | |||
100 | 178 | 433 | 281 | 841 | 10 | 60 | |||
120 | 178 | 459 | 281 | 892 | 10 | 60 | |||
40 | 50 | 178 | 523 | 255 | 892 | 4000 | 3000 | 10 | 60 |
80 | 268 | 675 | 369 | 1270 | 10 | 60 | |||
100 | 345 | 738 | 484 | 1400 | 10 | 60 | |||
120 | 382 | 802 | 586 | 1530 | 10 | 60 |
Company Profile
Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Revolutionize your machinery with the cutting-edge technology of the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. This product is designed to take your transmission components to the next level, providing unmatched performance and reliability.
Featuring a hardened tooth surface, this precision reducer ensures durability and longevity, making it perfect for a wide range of applications including machinery, agricultural machinery, cars, and robots. Its horizontal installation design allows for easy integration into your existing systems, saving you time and effort.
Experience the power of this ultra-thin harmonic reducer, boasting exceptional speed reduction capabilities. Its advanced gearbox technology guarantees smooth and precise operation, allowing for seamless performance in CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV, and more.
At HangZhou Yijiaang Automation Technology Co., Ltd, we are committed to providing you with the highest quality products and services. Our team of experts is dedicated to technological innovation and customer satisfaction, ensuring that you receive the best possible experience.
Enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer and achieve new levels of efficiency and productivity. Contact us today!
Detailed Photos
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery, Agricultural Machinery, Car, Robot |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-03-14
China Custom Factory Outlet Aluminum Shell Gearbox Hypoid Gear Reducer AC Motor and Gearbox gearbox engine
Product Description
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
Product Parameters
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
Gearing Arrangement |
Hypoid |
Output Torque |
100~500NM |
Input Speed |
1400rpm |
Output Speed |
5~187 |
Place of CHINAMFG |
China |
Brand Name |
CHINAMFG |
Product name |
Hypoid gear reducer |
Color |
Blue |
Ratio |
5-400 |
Certificate |
ISO9001 CCC CE |
Detailed Photos
Product Description
KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CHINAMFG W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
Main Material:
(1) Housing: aluminum alloy
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.
Gearbox Application
Company Profile
Certifications
Packaging & Shipping
FAQ
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Single-Step |
Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
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Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-02-20
China high quality Agricultural Machine Power Tiller Lawn Mower Gearbox Farmland Infrastructure gearbox engine
Product Description
Agricultural machine power tiller Lawn Mower Gearbox Farmland Infrastructure
Product Description
Here is our advantages when compare to similar products from China:
1. Large output torque |
2. Safe, reliable, economical, and durable |
3. Stable transmission, quiet operation |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type |
5. Form of installation: The position to be installed is not limited |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours |
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low |
Product Specifications
ITEM | HN-SQ55 |
Ratio | 1:1.6 |
Teeth | 15/24 |
Module | 6.0 |
Power | 50 |
Rated Input | 540rpm |
Input/Output Description | 1 3/8 Z6 Cone base aequilate spline shaft |
Weight(N.W) | 28.7Kg |
The gearbox is used for lawn mower transmission, our normal standard from 20 HP-150HP,This series gearbox is self-developed. With its characteristics of high universality, simple structure, good performance, etc, it is widely used in garden machines and other agricultural machines.if you have a rotary cutter, lawn mower, or other lawn machinery. Agri supply’s lawn mower and rotary cutter experts can help you solve any problem. From rotating blades to gearboxes, Agri supply provides the components you need for your lawn mower. Let us help you keep your property in the best condition.Advanced technics, strong self-development power, ability to produce new type gearbox according to customer’s design drawings.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
4:WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
Other Products
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Lawn Mower Gearbox |
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Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery |
Material: | 20crmnti |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Role of Agricultural Gearboxes in Agricultural Machinery
An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.
Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.
The primary functions of agricultural gearboxes include:
- Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
- Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
- Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
- Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.
These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.
Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.
editor by CX 2024-02-03
China Agricultural Farm 25 HP Chinese Small Track Tractor Diesel Engine Remote Control Rubber Crawler Tractor with Free Attachments agricultural gearbox group
Rated Electrical power (HP): 25HP
Sort: Crawler Tractor
Problem: New
Usage: Farm Tractor
Travel Kind: Equipment Push
Guarantee: 2 many years
Key Selling Details: Higher Productivity
Advertising Variety: New Item 2571
Machinery Check Report: Supplied
Online video outgoing-inspection: Presented
Warranty of core components: 2 many years
Core Elements: Gearbox, Engine, Equipment
Motor Manufacturer: Laidong
Applicable Industries: Farms, Home Use, Retail
Showroom Area: None
Weight: 650 KG, 650kg
Engine manufacturer: Laidong
Components: Rotary tillage/weeding/ditching/backfilling/shovel 5 farm tools
Solution Identify: 25 hp crawler tractor
Tilling depth: twenty five-30cm
Walking speed: 10km/h
Shade: Pink or customized
Gasoline usage: 1L/mu
Operating pace: 1-2mu/h
Starting up technique: Electric
Packaging Information: Wood deal
Port: HangZhou
High high quality uncooked materialBecause it is manufactured of thicken 3T content, so it is really sturdy , tough and not simple to deform. Spray paint has powerful adhesion, Manufacturing unit giving air blower for business device XGB-5500 so it is not effortless to tumble off and the equipment is not straightforward to rust. Additional with 500W all copper generator , it can ensure the machine will not leak electricity, decrease battery decline , and lengthen battery life. Crawler has much better traction.Created by rubber , stainless skeleton, crawler equipment has robust friction , 360° cost-free change, 8 sixteen inch sand suction dredge coal mine washing gravel horizontal slurry pump centrifugal china pumps from industrial and no rollover. Specification
Model | 35 HP rotary cultivator | ||||
Dimensions | 265*125*140cm(L*W*H) | Gear | A overall of twelve gears | ||
Diesel engine brand name | Quanchai/Laidong | Gearbox | Transmission full equipment | ||
Machine bodyweight | 900KG | Backfilling | Width: 120cm | ||
Crawler | Width: 23cm | Trenching | Depth: 50cm | ||
Farm attachments optional | More than thirty kinds are accessible | Weeding | Width: 120cm | ||
Efficiency | 2-3 mu/h | Rotary tiller | Width: 120cmDepth: 30cm | ||
PTO | 540/720 | Bulldozer shovel | Width: 120cm | ||
Transmission mode | Shaft transmission, hydraulic transmission | Remote handle | Optional | ||
Fuel consumption | 1.2 liters/mu | Walking velocity | 10km/ h |
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by czh 2023-02-09
China Professional Shayangye Hot Sale 32Mm 12V 24V Worm Gearbox with Motor for Smart Home Appliance gearbox engine
Guarantee: other
Relevant Industries: Lodges, Garment Shops, Developing Content Retailers, Production Plant, Machinery Fix Shops, Meals & Beverage Manufacturing unit, Farms, Cafe, Residence Use, Retail, Foodstuff Shop, Printing Retailers, Development works , Food & Beverage Outlets, Other, Other
Fat (KG): .18
Tailored assistance: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.4 ~ 6 kgf-cm
Input Pace: 4900 rpm
Output Pace: 4.6 ~ fifty five.5 rpm
Product name: 32Mm Worm Gear Motor
Rated Voltage: 12 ~ 24 V
Diameter of Equipment Motor: 32 mm
Normal Purposes: Home Equipment
Sample Provider: Indeed
Equipment Variety (First Phase from motor): Plastic, Steel
Efficiency: 28 ~ 34 %
Gear Ratio: 1/75 ~ 1/1012
Bearing Variety: Sleeve Bearing
Encoder: Magnetic or Optical
Port: Keelung Port, Taipei Port
Specification
Item | value |
Warranty | Other |
Place of Origin | ZheJiang |
Brand Identify | Sha Yang Ye |
Model Amount | WG32XXXX-XXXXR |
Usage | BOAT, Automobile, Electric powered Bicycle, Supporter, Residence Appliance, Beauty instrument, Smart House |
Type | Worm Equipment Motor |
Torque | 1.4 ~ 6 kgf-cm |
Construction | Permanent Magnet |
Commutation | Brush |
Protect Feature | Drip-proof |
Speed(RPM) | 4.6 ~ fifty five.5 rpm |
Continuous Existing(A) | Customized |
Efficiency | 28% ~ 34% |
Diameter of Gear Motor | 32 mm |
No Load Existing | ≤0.06 A |
Load Present | ≤0.24 A |
Instant Torque of Gearbox | 9 ~ eighteen kgf-cm |
No Load Velocity | 4900 rpm |
Gear Ratio | 1/seventy five ~ 1/1012 |
Gear Variety (Initial Stage from motor) | Metal or Plastic |
Bearing Sort | Sleeve Bearing |
Encoder | Megnetic or Optical |
Weight | 180 g |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh
China factory China wholesale price 110cc reverse gearbox suit for 150-175cc engine for three wheel motorcycle best automatic gearbox
Design Number: 110cc reverse gearbox
Enter Pace: 2500-3000N /min
Output Velocity: 2000-2500N/min
Solution name: 110cc reverse gearbox
Certification: CCC ISO
Material: Circumstance:ACD12, equipment:20CnMnTi,bearing: 20CnMnTi
Ratio: 11:fourteen
Variety: Spare Parts
Warmth therapy: Quenching
Coloration: Consumer Requests
Guarantee: twelve Months
Mount Placement: Right aspect of motor
Payment: T/T L/C Funds D/A D/P
Packaging Details: Carton box .colour box .plastic bag
Port: ZheJiang
China wholesale price 110cc reverse gearbox fit for a hundred and fifty-175cc motor for 3 wheel motorcycle
1.Attributes
one.The reverse gearbox scenario use CNC and unique macine
2. The equipment module is 4mm
three. Versatile change and not easy to Oil spill from the reverse gearbox
2. item specification
Item number: | QG110 | ||
Speed ratio | 11:fourteen | ||
input speed | 2000-2500N/min | ||
output pace | 2500-3000N /min | ||
transmission type | transmission shaft | ||
material | Circumstance:ACD12, equipment:20CnMnTi,bearing: 20CnMnTi | ||
Certification | CCC CE ISO | ||
Function | change relocating velocity correspondingly | ||
Car make | tricycle | ||
Gear modle | 4mm | ||
Color | Black sliver white customers need | ||
Install Place | Right side of Engine | ||
Sort | mechanic parts | ||
Weight | 3.8KG | ||
Place of region | ZheJiang China(mainland) | ||
Warranty | twelve months | ||
transmission Sort | Shaft |
3. Solution Picture
four.Manufacturing unit photograph
five.Far more products
Packaging & Shipping
FAQ 1. Q: Can I have a sample
A: Yes we acknowledge for path buy
2: Q: Whats your shipping time
A: It usually takes about twenty five to thirty days. But the actual supply time vary based mostly on the get amount and our current generation plans.
3.Q: Which colours will be accessible?
A: Usually We will introduce the most popular shade to buyers and we are CZPT to make shade in accordance to clients calls for
5. Q: Do you examination all your merchandise just before shipping and delivery?
A: Of course, we have 100% check before shipping and delivery
four. Q: Can I use my logo on the solution
A: Sure, we can make the customers’ emblem on this reverse gearbox
6.Q: How to supply to foreign purchaser
A: For complete container buy, normally by sea.
speak to us
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by czh
Shaft Mounted Reducer with Torque Arm Ta40 Ta45 Ta50 TXT Smr Gearbox NEMA17 Engine with Boat Engine Gear Box CNG Speed Reducers Pressure Reducing Valve
Shaft mounted reducer with torque arm TA40 TA45 TA50 TXT SMR gearbox nema17 engine with boat motor equipment box cng speed reducers stress decreasing valve
CZPT & Materials Dealing with
CZPT & Quarry
SLXG Shaft Mounted Reducer |
Output Shaft Bore [mm] | Ratio(i) | Rated torque |
SLXG30 | Φ30 | seven, 10, 12.five | 180N.m |
SLXG35 | Φ35 | 5,10,15,twenty,twenty five | 420N.m |
SLXG40 | Φ40 | five,10,twelve.5,fifteen,20,25 | 900N.m |
Φ45 | |||
SLXG45 | Φ45 | 5,ten,twelve.5,fifteen,twenty,25 | 1400N.m |
Φ50 | |||
Φ55 | |||
SLXG50 | Φ50 | 5,10,twelve.five,fifteen,20,twenty five | 2300N.m |
Φ55 | |||
Φ60 | |||
SLXG60 | Φ60 | five,ten,12.5,15,twenty,twenty five | 3600N.m |
Φ70 | |||
SLXG70 | Φ70 | 5,10,twelve.five,fifteen,20,25,31 | 5100N.m |
Φ85 | |||
SLXG80 | Φ80 | 5,10,12.five,fifteen,twenty,25,31 | 7000N.m |
Φ100 | |||
SLXG100 | Φ100 | five,10,12.5,fifteen,20,twenty five,31 | 11000N.m |
organization information
Nmrv030 Series 5to 1 Ratio Gearbox Doosan Swing Reducer Gearbox Marine Diesel Engine Meat Grinder Gear Box Oil Pump 3 Speed
Low value NMRV series worm equipment employed marine gearbox for sale,low-cost worm gear box rates for textile equipment
Item Description
NMRV Used Maritime CZPT
1. Mad of higher-quality aluminum alloy,light excess weight and non-rusting
2. Massive output torque
3. Clean in managing and lower in noise,can function extended time in dreadful problems.
four. Large in radiating performance.
5. Excellent-seeking in look,resilient in service existence and modest in volume.
six. Ideal for omnibearing set up.
Model No.: | NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
Ratio: | 5,7.five,ten,15,twenty,25,30,forty,fifty,60,80,100 |
Shade: | Blue(Ral5571)/Silver Gray (RAL9006) Or On CZPTer Request |
Content: | Housing: Dimension twenty five-one hundred ten Is Aluminum Alloy, Measurement a hundred and ten-one hundred fifty Is Solid-Iron |
Worm Wheel: ZCuSn10Pb1 | |
Worm:20Cr | |
Pinion:Tin Bronze | |
Output Shaft: Metal-45# | |
Usages: | CZPT CZPT: Foods Stuff, Ceramics, Chemical, Packing, Dyeing,Wooden doing work, Glass. |
IEC Flange: | IEC CZPT Flange Or On CZPTer Request |
Firm Details
High quality handle
Packing
Packing Information: CZPT carton/Pallet/CZPT wooden scenario
Shipping Specifics : fifteen-30 doing work days upon payment
Our Certifications
Related Item
CZPT Planetary gearbox
CZPT Planetary gearbox | Robotic RV gearbox pace reducer |
CZPT produced Non-standard CZPT | UDL Sequence Variator |
PYZ Series CZPTcal Tooth Shaft Mounted Reducer | 8000 Series Cycloidal Reducer |
SLT Series Spiral Bevel CZPT | SLSWL Series Worm CZPT Jack |
SLP Collection Planetary Reducer | SLH/SLB Collection High Power Reducer |
NMRV Series Worm Reducer | BKM Collection CZPTcal-hypoid Reducer |
SLRC Collection CZPTcal Reducer | SLSMR Collection Shaft Mounted Reducer |
SLXG Series Shaft Mounted Reducer | X/B Series Cycloidal Reducer |
SLR/SLF/SLK/SLS Sequence CZPTcal Reducer | AC/DC Motor |
FAQ
one.Payment CZPT: TT, L/C
2.Delivery time: about thirty days from get payment.
three.We acknowledge CZPT goods as for every your special prerequisite.
four.Xihu (West Lake) Dis.traces for the Assortment:Generally we can select a single device which is suited for you with some informations from you,this sort of as ratio/motor speed/mounting dimension/ out torque and so on.
five.If the minimum buy sum is in extra of $10000, there are preferential.
Q1: What information should I tell you to confirm the solution?
A:Model/Dimensions, Transmission Ratio, Shaft directions & Buy amount.
Q2: What can i do if I do not know which 1 I require?
A:Dont worry, Send as much information as you can, our crew will support you locate the proper 1 you are looking for.
Q3: What is your product guarantee period of time?
A:We supply one particular year warranty considering that the vessel departure date still left China.
This fall: Are you buying and selling organization or maker ?
A: We are factory.
Q5: How long is your delivery time?
A: CZPTly it is 5-10 days if the goods are in inventory. or it is fifteen-twenty times if the products are not in stock, it is in accordance to quantity.
Q6: Do you supply samples ? is it cost-free or additional ?
A: Yes, we could supply the sample for free of charge cost but do not pay the value of freight.
Q7: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in CZPT ,balance prior to shippment.
If you have an additional issue, pls feel cost-free to make contact with us as beneath:
Make contact with Us
8000 Series Cycloid Gear Speed Reducer Cummins Marine Engine Gearbox Transmission Gearbox 90 Degree Boxes Transmission Angle
Product Description
equipment reducer X/B cyclo push pinwheel flange mounting gear box velocity reducer x/b series for concrete mixer for skiphoist
Fast Information:
Kind: XB sequence Cycloidal Pin Wheel Velocity Reducer
Input Velocity: 1000-1500rmp
Output Pace: .3-280rpm
Certification: CZPT CE
Ex Electricity:.09-132KW
Guarantee: 1Years from the data of delivery
Solution Identify | XB collection Cycloidal Pin Wheel Pace Reducer |
The Gear Materials | GCR15 |
The scenario Substance | Forged Iron |
Colour | Blue,Green, or CZPTized |
HS Code | 84834090 |
Design | X3 |
Shipping time | seven-10days |
Brand name | CZPT |
Application:
Requirements (Product) |
X Collection, Single | one two three four five 6 seven 8 nine 10 eleven |
B Series, One | 1 two three 4 5 6 seven 8 | |
X Series, CZPT | 42 fifty three sixty three 74 84 85 95 106 116 117 | |
B Sequence, CZPT | twenty 31 forty one fifty two 53 sixty three seventy four eighty four eighty five | |
X Sequence Triple | 642 742 842 852 853 952 953 1063 1164 1174 | |
B Sequence Triple | 420 520 530 531 630 741 842 | |
Ratio | Singel | 6 7 nine eleven 17 23 25 29 35 43 59 seventy one 87 |
CZPT | 121 187 289 391 473 493 595 731 841 1003 1225 1505 1849 2065 2537 3481 5133 | |
Triple | 2055–658503 |
Ceramic CZPT Glass CZPT Food CZPT CZPTlurgy CZPT Beer& Consume CZPT
Printing and dyeing CZPT Textile CZPT Warehouse Logoistics CZPT Wooden doing work CZPT
environmental safety gear CZPT Leather CZPT Pharmacy CZPT
Business Information
The Very best Non-CZPT Layout Manufacturing facility
Our Certifications
Packing&Shipping and delivery
Associated Item
FAQ
1.Payment CZPT: TT, L/C
two.Delivery time: about 30 days from get payment.
three.We accept CZPT items as for each your specific prerequisite.
four.Xihu (West Lake) Dis.traces for the Choice:Usually we can pick a single machine which is suitable for you with some informations from you,this sort of as ratio/motor speed/mounting dimension/ out torque and so forth.
5.If the bare minimum purchase quantity is in excess of $10000, there are preferential.
Q1: What details must I explain to you to verify the item?
A:Design/Measurement, Transmission Ratio, Shaft directions & Order amount.
Q2: What can i do if I will not know which one particular I require?
A:Dont worry, Send out as considerably info as you can, our group will help you uncover the correct 1 you are searching for.
Q3: What is your solution warranty period?
A:We supply a single yr warranty given that the vessel departure date remaining China.
If you have another concern, pls feel totally free to make contact with us as underneath:
Get in touch with Us
High Quality 8000 Series Cycloid Gear Speed Reducer Gearbox Engine Machinery Engine Cummins Marine Engine Transmission
Product Description
equipment reducer X/B cyclo generate pinwheel flange mounting equipment box velocity reducer x/b series for concrete mixer for skiphoist
Swift Details:
Kind: XB collection Cycloidal Pin Wheel Pace Reducer
Enter Pace: 1000-1500rmp
Output Pace: .three-280rpm
Certification: CZPT CE
Ex Electrical power:.09-132KW
Warranty: 1Years from the knowledge of shipping
Merchandise Identify | XB series Cycloidal Pin Wheel Velocity Reducer |
The Gear Content | GCR15 |
The scenario Substance | Solid Iron |
Colour | Blue,Environmentally friendly, or CZPTized |
HS Code | 84834090 |
Model | X3 |
Supply time | seven-10days |
Model | CZPT |
Application:
Requirements (Product) |
X Series, Single | one two three four five six seven 8 nine ten eleven |
B Series, One | one two three 4 5 6 7 8 | |
X Series, CZPT | 42 fifty three 63 seventy four 84 85 ninety five 106 116 117 | |
B Collection, CZPT | 20 31 forty one fifty two fifty three 63 seventy four eighty four 85 | |
X Series Triple | 642 742 842 852 853 952 953 1063 1164 1174 | |
B Sequence Triple | 420 520 530 531 630 741 842 | |
Ratio | Singel | six seven 9 eleven 17 23 25 29 35 forty three fifty nine 71 87 |
CZPT | 121 187 289 391 473 493 595 731 841 1003 1225 1505 1849 2065 2537 3481 5133 | |
Triple | 2055–658503 |
Ceramic CZPT Glass CZPT Foods CZPT CZPTlurgy CZPT Beer& Consume CZPT
Printing and dyeing CZPT Textile CZPT Warehouse Logoistics CZPT Wooden working CZPT
environmental defense tools CZPT Leather CZPT Pharmacy CZPT
Business Info
The Greatest Non-CZPT Style Manufacturing facility
Our Certifications
Packing&Shipping and delivery
Associated Product
FAQ
1.Payment CZPT: TT, L/C
two.Supply time: about 30 days from receive payment.
3.We take CZPT merchandise as for every your specific necessity.
four.Xihu (West Lake) Dis.lines for the Selection:Usually we can select 1 equipment which is suitable for you with some informations from you,these kinds of as ratio/motor velocity/mounting dimension/ out torque and many others.
5.If the minimum order volume is in extra of $10000, there are preferential.
Q1: What details need to I inform you to verify the solution?
A:Model/Size, Transmission Ratio, Shaft directions & Buy amount.
Q2: What can i do if I will not know which one particular I need?
A:Dont fear, Deliver as significantly info as you can, our group will support you discover the appropriate a single you are hunting for.
Q3: What is your merchandise warranty period of time?
A:We provide one year guarantee given that the vessel departure date remaining China.
If you have an additional question, pls come to feel cost-free to contact us as beneath:
Get in touch with Us