Tag Archives: gearbox transmission

China wholesaler Power Transmission Helical Gearbox with Coaxial CZPT Shaft with Hot selling

Product Description

Power Transmission Helical Gearbox with Coaxial CHINAMFG Shaft

RF Series reducers are designed and manufactured on the basis of modular combination system.

Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries. 

There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.

Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.

 

Technical data

 

Product Name Power Transmission Helical Gearbox with Coaxial CHINAMFG Shaft
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

 

Detailed Photos

 

 

Company Profile

 

< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003. 
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc. 
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence. 
Adhere to the principle of integrity, grow together with customers, and share with employees. 
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.

< WORKSHOP
< QUALITY CONTROL

Certifications

 

 

Packaging & Shipping

Installation Instructions

 

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM  for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions,      Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing. 

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. 

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Step: Three-Step
Type: Gear Reducer
Customization:
Available

|

Customized Request

agricultural gearbox

Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes

Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:

  • Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
  • Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
  • Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
  • Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
  • Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
  • Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
  • Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
  • Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
  • Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.

By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

  • Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
  • Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
  • Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
  • Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
  • Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
  • Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
  • Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
  • Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
  • Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
  • Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China wholesaler Power Transmission Helical Gearbox with Coaxial CZPT Shaft   with Hot selling		China wholesaler Power Transmission Helical Gearbox with Coaxial CZPT Shaft   with Hot selling
editor by CX 2024-02-26

China Good quality Duty Helical & 90 Degree Transmission Gearbox with Competitve Price with high quality

Product Description

Company  Profiles
     
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motors and gearboxes.
Since 1991, we have specialized in manufacturing a wide range of gear motors and gearboxes including:

  • helical gear motor
  • helical bevel gear motor
  • parallel shaft helical gear motor
  • helical worm gear motor
  • hoist drive
  • heavy-duty helical gearbox
  • heavy-duty helical bevel gearbox
  • gear motor for the car parking system
  • spiral bevel gearbox

Product Description

Product Description

 

QYJ series gearbox could be divided into QYJH parallel shaft

and QYJB 90° shaft,
from 1 stage to 4 stages.

Technical data:

Gear ratio:      1.25 ~ 450

Rated output torque:  3 ~ 900 KN·m

Motor power:     3 ~ 5000 KW

Mounting position: horizontal, vertical, and upright mounting.

Detailed Photos

Product Show

 

Product Parameters

 

DH  QYJ  Industrial Gear Reducer
Type Helical parallel shaft type, Bevel-helical right-angle type
Model QYJH2 –QYJH4   QYJB2–QYJB4
Input power 3 ~ 5000 KW;
Input speed 1000rpm 1200rpm 1500rpm 1800rpm 
Reduction ratio 1/1.25 ~ 1/450
Output torque 3 ~ 900kN.m
Install type Foot / CHINAMFG shaft / Hollow shaft / Output flange…
Efficiency Single-stage 98%, 2-stage 96%, 3-stage 94%, 4-stage 92%
Precision of gear Accurate grinding, class 6
Design position A / B / C / D / E / F / G / H / I
Accessories Backstop / Cooling fan / Cooling coil / Oil pump / Compensation tank …

 

Company Profile

 

    ZHangZhoug Xihu (West Lake) Dis.hai Reducer Co., LTD is professionally manufacturing gear motor and gear box, with more than 20+years  experience,
    And an industrial and trading company have been set up in ZheJiang , known as “ZheJiang Teguosi Transmission Equipment Co., Ltd”, and shorten as ” DHC•TGS”, mainly researching and developing high-quality transmission equipment, providing complete sets of equipment for the global intelligent industry in accordance with European standards, National standards and Enterprise standards. 

    Our products had been Certified by CE,CCC,CQC,XT. 
    As a leading brand of domestic transmission equipment, it is also a National High-tech Enterprise, a director of the China Heavy Machinery Industry Association, and a Parking Equipment Working Committee and a Bridge Crane Professional Committee. 

    Your reliable supplier ,we assure you the utmost reliability and security for both product and services.
     

    Our Advantages

    Our Advantages: Your professional supplier with 20+years experience

    Widely  Used In  Different Industries (Application)

    Package

    Plastic bag + wooden carton
     

    FAQ

    FAQ

    1.Q:What kinds of gearbox can you produce for us?
    A:Main products of our company:  E, D, T, and P series helical gear motor and
    hoist   drive
    heavy-duty helical gearbox
    heavy-duty helical bevel gearbox
    gear motor for car parking system
    sprial bevel gearbox  
    more  than 1 hundred models and thousands of specifications
    2.Q: How long is your delivery time?
    A:
    Generally it is 5-10 days if the parts are in stock. or it is 15-40 days if the parts are not in stock.
    3.Q: What is your MOQ?
    A:1 Set
    4.Q: :Can you make as per custom drawing?
     A:Yes, we offer customized service for customers.

    If you have any demand for our products please feel free to contact me. 

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Machinery, Marine, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Three-Step

    agricultural gearbox

    Technological Advancements in Agricultural Gearbox Design

    Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

    • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
    • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
    • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
    • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
    • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
    • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
    • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
    • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
    • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

    These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

    agricultural gearbox

    Specific Safety Precautions for Agricultural Gearbox Operation

    Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

    • Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
    • Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
    • Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
    • Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
    • Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
    • Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
    • Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
    • Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
    • Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
    • Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

    Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

    agricultural gearbox

    Types of Agricultural Gearboxes for Specific Tasks

    Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:

    • Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
    • Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
    • Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
    • Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
    • Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
    • Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
    • Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
    • Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
    • Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.

    Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.

    China Good quality Duty Helical & 90 Degree Transmission Gearbox with Competitve Price   with high quality China Good quality Duty Helical & 90 Degree Transmission Gearbox with Competitve Price   with high quality
    editor by CX 2024-02-13

    China Hot selling Planetary Gearbox Speed Reducer Power Transmission for Standard Motor gearbox assembly

    Product Description

    Planetary Gearbox Speed Reducer  Power Transmission for Standard Motor

    Description :
    N series of planetary reducers from SGR are widely used for industrial and heavy duty severe applications . planetary reducer feature with compact size, low noise , excellent reliability ,long life . In-line or right-angle planetary gearboxes are available in male and female shaft configurations. The CHINAMFG male shaft solution (splined or cylindrical) is able to withstand strong radial or axial loads on the output shaft. As a leading planetary gearbox manufactory in China , SGR planetary reducer is produced by modular design, combined according to customer requirement, housing material from CHINAMFG with nodular cast iron which can increases gearbox’s rigidity and antiknock, heavy-duty bearing is installed at low-speed shaft, it can bear big radial load due to proportionate distribution of torque ,every CHINAMFG gears are case hardened to get high reliability and long life . SGR planetary reducer have 16 models for different torque range ,each CHINAMFG model have 1-5 stages to achieve different ratios , SGR planetary reducer have wide rang selection of high speed design: cylindrical with key, hydraulic motor, electric motor .Installation in CHINAMFG is multiposition ,various fasten type .

    Key feature:

    • Planetary gearbox is produced by modular design, and can be combined according to client’s request
    • Involuted planetary gear design
    •  Nodular cast iron Housing to increase rigidity and antiknock
    • Heavy duty bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of   torque
    • All gears are case hardened to get high surface hardness, which guarantee transmission efficiency and whole gearbox’s life
    • Planetary gearbox has 16 models for different torque range, and each model have 1‐5 reduction stages to achieve different ratios
    • Ratio range: 3.15‐9N. M
    • Output speed: 0.425‐445 r/min
    • Structure mode: Possibility of flange, foot, or shaft mounting solutions
    • Wide and comprehensive range of N series for industrial applications
    • Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
    • Rigid and precise nodular cast iron casing
    • Low noise running, high manufacturing quality standard
    • High and reliable performance, load capacity and low speed shaft bearing

    Data Sheet :

    Torque range 1 Nm Input IEC Flange
    Mechanical rating (n1 = 1500 min-1) up to 200kW Electric motor
    Gear ratios 3.15 … 5000 Solid input shaft with or without fan cooling – inch or metric dims.
    Gear unit versions In line Applicable AC motors Integral motors and brake motors
    Right angle (with bevel gear set) IEC-normalized motors and brake motors
    Mounting type Foot Single and dual speed motors
    Flange mounted Main brake features DC and AC supply
    Torque-arm Faster brake reaction through electronically controlled rectifier
    Output shaft options Solid shaft Main motor options Thermistors and thermostat sensors
    Splined shaft Independent forced cooling
    Female splined shaft Line driver and push-pull incremental encoder
    Hollow shaft with shrink disc    

    /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Machinery, Marine, Toy, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Stepless
    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    agricultural gearbox

    Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

    Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

    • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
    • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

    By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

    agricultural gearbox

    Handling Varying Torque Demands with Agricultural Gearboxes

    Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

    • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
    • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
    • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
    • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

    The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

    agricultural gearbox

    Power Transmission in Farming Equipment with Agricultural Gearboxes

    Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

    • Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
    • Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
    • Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
    • Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
    • Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

    By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

    China Hot selling Planetary Gearbox Speed Reducer Power Transmission for Standard Motor   gearbox assembly	China Hot selling Planetary Gearbox Speed Reducer Power Transmission for Standard Motor   gearbox assembly
    editor by CX 2024-02-05

    China Best Sales CZPT Wheel Transmission Gear Helical Gearbox planetary gearbox

    Product Description

    Product Description

    Product introduction

    Gear processing modules 0.5-20
    Max. machining diamete for gear milling 1720mm
    Max. main shaft through-hole diameter for gear grinding 180mm
    Max, main shaft through-hole diameter for gear milling 320mm
    Max. machining diameter for gear grinding 850mm
    Highest precision GB11365-89   4 grade
    Transmission ratio 1:1-1:10

    My advantages:
    1. High quality materials, professional production, high-precision equipment. Customized design and processing;
    2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
    3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
    4. Focus on gear processing for 20 years.
    5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
    6. The tooth surface can be ground, and the precision is higher after grinding.

     

     

    The company is a manufacturer of high-quality leather wheel transmission components and mechanical transmission equipment. Its products are widely used in various fields such as aviation, aerospace, shipbuilding, rail transit, engineering vehicles, and industrial automation equipment. The company was founded in December 2002, and its factory is located in Xihu (West Lake) Dis.ng Industrial Zone, Jiangfu City, ZheJiang Province. The existing factory building covers an area of 38000 square meters, with a registered capital of 20 million yuan and a total asset of about 180 million yuan. It has passed the CCs ship inspection and recognition by China’s classification society, and has been rated as a high-tech enterprise in ZheJiang Province and the ZheJiang High Precision Gear Transmission Key Component Engineering Technology Research Center.

    The company has the most advanced manufacturing and testing equipment for bright precision gear transmission components in the world, with manufacturing accuracy CHINAMFG national standard 3-4 levels. It has 275G and 800G CNC Yawei gear grinding machines from Grissom Phoenix, Germany, Capa vX55 and VX59 CNC gear grinding centers from Germany, ZE400 and ZE8OO shaped gear grinding machines from Capa Niles, worm gear grinding machines from Germany, Graub 5-extraction linkage machining center from Germany, KS42 high-precision straight bevel gear grinding machine from Switzerland, Teng gear grinding machine from Switzerland, S33 high-precision CNC universal domestic and foreign grinding machine from Stuttgart, Switzerland, and GMM1500 gear measuring center from Grissom GMM1500, Zeiss Santang, Germany.

    After years of testing, exploration, and improvement, the company’s research and development team has mastered key technologies such as high-precision gear CNC grinding technology, inspection technology, heat treatment technology for thin-walled parts, independent design and manufacturing technology for special cutters, fixtures, and special measuring tools. At present, the company’s manufacturing capacity and technical development level rank among the leading levels of domestic peers.
     

     

     

     

    FAQ

    Main Markets? North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
    How to order? * You send us drawing or sample
    * We carry through project assessment
    * We give you our design for your confirmation
    * We make the sample and send it to you after you confirmed our design
    * You confirm the sample then place an order and pay us 30% deposit
    * We start producing
    * When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
    * Trade is done, thank you!!

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Hardness: Hardened Tooth Surface
    Gear Position: Internal Gear
    Manufacturing Method: Cast Gear
    Toothed Portion Shape: Spur Gear
    Material: Stainless Steel
    Samples:
    US$ 60/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    agricultural gearbox

    Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

    Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

    • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
    • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

    By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

    agricultural gearbox

    Factors to Consider When Selecting the Right Gearbox for Farm Machinery

    Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

    • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
    • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
    • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
    • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
    • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
    • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
    • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
    • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
    • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
    • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

    By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

    agricultural gearbox

    Maintenance Requirements for Agricultural Gearboxes

    Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

    • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
    • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
    • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
    • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
    • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
    • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
    • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
    • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
    • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
    • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

    Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

    China Best Sales CZPT Wheel Transmission Gear Helical Gearbox   planetary gearbox	China Best Sales CZPT Wheel Transmission Gear Helical Gearbox   planetary gearbox
    editor by CX 2024-01-05

    China manufacturer Smooth Gear Transmission Nmrv 030-150 Wom Gearbox planetary gearbox

    Product Description

     

    Product Description

    Main Materials:
    1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
    2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
    3)Worm Wheel:wearable stannum alloy CuSn10-1

    Detailed Photos

    Combination Options:
    Input:with input shaft, With square flange,With IEC standard input flange
    Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
    Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

    Exploded View:

    Product Parameters

     
    Old Model     
      New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
    RV571     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
    RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
    RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
    RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
    RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
    RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
    RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
    RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
    RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
    RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

    GMRV Outline Dimension:

    GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
    030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
    040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
    050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
    063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
    075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
    090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
    110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
    130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
    150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

    Company Profile

    About CHINAMFG Transmission:
    We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
    Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
    Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
    With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

     Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
    We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

    Logistics

    After Sales Service

    1.Maintenance Time and Warranty:Within 1 year after receiving goods.
    2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

    FAQ

    1.Q:Can you make as per customer drawing?
       A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
    2.Q:What is your terms of payment ?
       A: 30% deposit before production,balance T/T before delivery.
    3.Q:Are you a trading company or manufacturer?
       A:We are a manufacurer with advanced equipment and experienced workers.
    4.Q:What’s your production capacity?
       A:8000-9000 PCS/MONTH
    5.Q:Free sample is available or not?
       A:Yes, we can supply free sample if customer agree to pay for the courier cost
    6.Q:Do you have any certificate?
       A:Yes, we have CE certificate and SGS certificate report.

    Contact information:
    Ms Lingel Pan
    For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

    Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Right Angle
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Double-Step
    Samples:
    US$ 12/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    agricultural gearbox

    Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes

    Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:

    • Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
    • Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
    • Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
    • Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
    • Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
    • Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
    • Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
    • Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
    • Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.

    By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.

    agricultural gearbox

    Handling Varying Torque Demands with Agricultural Gearboxes

    Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

    • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
    • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
    • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
    • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

    The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

    agricultural gearbox

    Key Features of a Durable and Reliable Agricultural Gearbox

    A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

    • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
    • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
    • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
    • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
    • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
    • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
    • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
    • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
    • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

    Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

    China manufacturer Smooth Gear Transmission Nmrv 030-150 Wom Gearbox   planetary gearbox	China manufacturer Smooth Gear Transmission Nmrv 030-150 Wom Gearbox   planetary gearbox
    editor by CX 2023-12-04

    China Custom RC Series Inline Gear Unit Gearbox for Agitator Transmission automatic gearbox

    Product Description

    Product Description

    KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.

            Product Characteristics

    1. Modular construction
    2. High efficiency
    3. Precise grinding, low noise
    4. Compact structural design
    5. Univeral mounting
    6. Aluminium housing, light in weight
    7. Carbonize and grinding hardened gears, durable
    8. Multi-structure, can be combined in different forms to meet various transmission condition

           Installation:
          1.Foot mounted
          2.Output Flange mounted
          3.B14 Flange mounted

          Models:
          1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
          2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
          3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

    Detailed Photos

    Product Parameters

    GEARBOX SELECTING TABLES  
    KPC01..       n1=1400r/min       120Nm  
    n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
    [r/min] [Nm] [N]  
    26 120 2600 53.33  160/3          
    31 120 2600 45.89  413/9          
    35 120 2600 40.10  3248/81          
    39 120 2560 35.47  532/15          
    49 120 2380 28.50  770/27          
    59 120 2230 23.56  212/9          
    71 120 2100 19.83  119/6          
    78 90 2030 17.86  1357/76          
    96 120 1900 14.62  658/45          
    101 90 1860 13.80* 69/5          
    118 120 1770 11.90  2464/207          
    143 120 1660 9.81  1148/117          
    153 80 1630 9.17  1219/133          
    181 80 1540 7.72  1173/152          
    246 70 1390 5.69  1081/190          
    302 70 1290 4.63  88/19          
    366 70 1210 3.82  943/247          
    KPC02..       n1=1400r/min       200Nm  
    n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
    [r/min] [Nm] [N]  
    26 200 4500 54.00* 54/1          
    30 200 4500 46.46* 3717/80          
    34 200 4500 40.60* 203/5          
    39 200 4270 35.91* 3591/100          
    48 200 3970 28.88* 231/8          
    59 200 3730 23.85* 477/20          
    70 200 3520 20.08* 3213/160          
    82 140 3330 17.10  3009/176          
    95 200 3180 14.81* 2961/200          
    106 140 3060 13.21  2907/220          
    116 200 2970 12.05  1386/115          
    141 200 2780 9.93  2583/260          
    159 120 2670 8.78  2703/308          
    189 120 2520 7.39  2601/352          
    257 100 2280 5.45  2397/440          
    316 100 2120 4.43  102/23          
    383 80 1990 3.66  2091/572          
    KPC03..       n1=1400r/min         300Nm
    n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
    [r/min] [Nm] [N]
    24 300 6000 58.09  639/11          
    28 300 6000 50.02  2201/44          
    32 300 6000 43.75  4331/99          
    36 300 6000 38.73  426/11          
    40 300 5860 34.62  4189/121          
    49 300 5480 28.30  4047/143          
    64 280 5571 21.78  1917/88          
    81 280 4660 17.33  3621/209          
    93 260 4440 15.06  497/33          
    113 260 4160 12.37  1633/132          
    136 240 3910 10.28  3053/297          
    177 180 3590 7.93  1269/160          
    222 180 3320 6.31  2397/380          
    255 150 3170 5.48  329/60          
    311 150 2970 4.50  1081/240          
    374 150 2790 3.74  2571/540          
    KPC04..       n1=1400r/min       500Nm  
    n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
    [r/min] [Nm] [N]
    24 500 8000 58.09  639/11          
    28 500 8000 50.02  2201/44          
    32 500 8000 43.75  4331/99          
    36 500 8000 38.73  426/11          
    40 500 7950 34.62  4189/121          
    49 500 7430 28.30  4047/143          
    64 480 6810 21.78  1917/88          
    81 480 6310 17.33  3621/209          
    93 460 6571 15.06  497/33          
    113 460 5640 12.37  1633/132          
    136 440 5300 10.28  3053/297          
    177 260 4860 7.93  1269/160          
    222 260 4510 6.31  2397/380          
    255 230 4300 5.48  329/60          
    311 230 4030 4.50  1081/240          
    374 200 3780 3.74 2571/540          

    Outline Dimension:

    Company Profile

    About our company:
    We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

    Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
    We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

    Logistics

    We can dispatch goods by sea, by train, by air according to customer instruction

    After Sales Service

    1.Maintenance Time and Warranty:Within 1 year after receiving goods.
    2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

    FAQ

    1.Q:Can you make as per customer drawing?
    A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

    2.Q:What is your terms of payment ?
       A: 30% deposit before production,balance T/T before delivery.

    3.Q:Are you a trading company or manufacturer?
       A:We are a manufacurer with advanced equipment and experienced workers.

    4.Q:What’s your production capacity?
       A:8000-9000 PCS/MONTH

    5.Q:Free sample is available or not?
       A:Yes, we can supply free sample if customer agree to pay for the courier cost

    6.Q:Do you have any certificate?
       A:Yes, we have CE certificate and SGS certificate report.

    Contact information:
    Ms Lingel Pan
    For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

    Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Double-Step
    Samples:
    US$ 45/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    agricultural gearbox

    Case Studies: Successful Implementations of Agricultural Gearboxes

    Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

    1. Case Study 1: Tractor Versatility

      A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

    2. Case Study 2: Orchard Management

      An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

    3. Case Study 3: Precision Planting

      A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

    4. Case Study 4: Multi-Tasking Implements

      A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

    5. Case Study 5: Soil Conservation

      A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

    These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

    agricultural gearbox

    Types of Farming Equipment Incorporating Agricultural Gearboxes

    Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

    • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
    • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
    • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
    • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
    • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
    • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
    • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
    • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
    • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
    • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

    These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

    agricultural gearbox

    Power Transmission in Farming Equipment with Agricultural Gearboxes

    Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

    • Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
    • Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
    • Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
    • Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
    • Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

    By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

    China Custom RC Series Inline Gear Unit Gearbox for Agitator Transmission   automatic gearbox	China Custom RC Series Inline Gear Unit Gearbox for Agitator Transmission   automatic gearbox
    editor by CX 2023-11-16

    China Custom High Torque Jtp170 Gear Transmission Ratio 1: 1 Spiral Bevel Gearbox farm tractor transmission types

    Product Description

    CZPT High Torque JTP170 Gear Transmission Ratio 1:1 Spiral Bevel Gearbox  are often used in electroplating machinery, folding machines, food processing equipment, transfer machines, chemical mixers, and recording equipment.

    High Torque JTP170 Gear Transmission Ratio 1:1 Spiral Bevel Gearbox Features:
    1. Maximum allowable torque 290.3 Nm, Maximum allowable power 39.2 kw, maximum allowable input or output speed 156567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Systems, Electric Linear Actuators, Gearmotors and Speed Reducers, Others Linear Motion and Power Transmission Products in China. We are located in Chang An, Xihu (West Lake) Dis. guan, Guang dong in China. We are an audited professional manufacturer and supplier by SGS (Serial NO.: QIP-ASI192186) and BV (Serial NO.: MIC-ASR257162) organizations. We have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, and consistently provide the customers with the best engineered solution for precision linear actuation, power transmission and mechanical jacking systems. CZPT Industries guarantees quality, reliability, performance and value for today’s demanding industrial applications.

    Company Advantages
    * One of the biggest orders with 1750 units screw lift jacks.
    * Standard products with 2D Drawings(DXF, DWG, PDF) and 3D CAD Model(STEP).
    * 100% quality assured with double quality inspections. Original Inspection Reports, Operation Manual, and Book Catalogue are put into the packages. 
    * 100% safety transportation with strong standard export plywood cases materials (free fumigation). 
    * International standard materials for all standard products. 
    * Custom design available, OEM service available, Free engineering advice and Customer label available.

    Products List
    * Manual Screw Jacks
    * Electric Screw Jacks
    * Screw Jacks Series: 

    Cubic Screw Jack JTC Series, Machine Screw Jack JTW Series, Trapezoidal Screw Jack JT Series, Worm Screw Jack JTM Series, Stainless Steel Screw Jack JSS Series, Through Hole Screw Jack JTH Series, Ball Screw Jack JTB Series, Cubic Ball Screw Jack JTD Series, Bevel Gear Screw Jack JTS Series, and Electric Cylinder JTE Series.
    * Bevel Gearboxes Series: 
    Cubic Bevel Gearbox JTP Series, Hollow Shaft Gearbox JTPH Series, Input Flange Gearbox JTPF Series, Input Flange and Hollow shaft Gearbox JTPG Series, Stainless Steel Gearbox JTP Series, Aluminum Gearbox JTA Series, and Bevel Gearboxes JT Series.
    * Screw Jack Lifting Systems and Accessories: 
    2jacks lifting system, 3jacks lifting system, 4jacks lifting system, 6jacks lifting system, 8jacks lifting system……14jacks lifting system. Lifting systems accessories cover ac, dc motors, geared motors, servo motors, stepper motors, handwheels, couplings, universal joints, telescopic universal joints, connecting shafts, cardan shafts, limit switches, proximity switches, safety nut, travel nut, rod ends, stop nuts, pillow block bearings, flange blocks, motor flange nema or iec, encoder, potentiometer, frequency converter, position indicators, trunnion plate, and trunnion mounting brackets. 
    * Electric Linear Actuators Series:
    Electro Mechanical Actuators LA Series, Electro Mechanical Actuators LAP Series. 
    * Gear Reducers Series: 
    Helical Gear Reducers R Series, Helical Bevel Gear Reducers K Series, Parallel Shaft Helical Gear Reducers F Series, Helical Worm Gear Reducers S Series, Helical Gear Motor GMH/GMV Series, and Worm Gear Reducers NMRV Series.   

    Customers Distribution Countries
    * American Countries: United States, Mexico, Canada, Chile, Argentina, Xihu (West Lake) Dis.via, Brazil, Colombia, Guatemala, Honduras, Panama, Peru.
    * European Countries: Germany, France, United Kingdom, Italy, Spain, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Georgia, Slovenia.
    * Asian Countries: Malaysia, Indonesia, Singapore, Philippines, Vietnam, Thailand, India, Israel, Cambodia, Myanmar, Sri Lanka, Maldives, Pakistan, Iran, Turkey, Jordan, Saudi Arabia, Yemen, Oman, United Arab Emirates, Qatar, Georgia, Armenia.
    * Oceanian Countries: Australia, New Zealand.
    * African Countries: Egypt, Ethiopia, Nigeria, South Africa, Zambia, Mozambique.

    Application: Motor, Electric Cars, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: T Type, L Type
    Hardness: Hardened Tooth Surface
    Installation: Universal Mounting
    Step: Single-Step
    Customization:
    Available

    |

    Customized Request

    agriculturalparts

    Choosing an Agricultural Gearbox

    An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

    Bevel gearbox

    When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
    A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
    The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
    Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
    The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
    agriculturalparts

    Closed-loop seals

    If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
    An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
    The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
    Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

    Quality of materials

    Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
    A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
    A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
    agriculturalparts

    Durability

    Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
    Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
    To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
    CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
    China Custom High Torque Jtp170 Gear Transmission Ratio 1: 1 Spiral Bevel Gearbox   farm tractor transmission types	China Custom High Torque Jtp170 Gear Transmission Ratio 1: 1 Spiral Bevel Gearbox   farm tractor transmission types
    editor by CX 2023-11-13

    China factory Zq Series Pm500 650 One-Step Coaxial Parallel Transmission Gearbox Planetary Gear Boxes agricultural pto gearbox

    Product Description

     

      Z Series Helical Gear Reducer  

    Z (ZDY, ZLY, ZSY, and ZFY) series hard tooth surface cylindrical gear reducer

    D (DBY and DCY) series hard tooth surface cone gear reducer 

    ZDY/ZLY/ZSY/ ZFY series electric motor gear reducer 1:20 1:25 1:30 ratio reduction gearbox

    Chinese speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light industry,environmental protection, paper making, printing, lifting transport, food industry and so on.  

    Main Series Product: R series helical gear reducer, K series spiral bevel gear reducer, NGW, P series planetary reducer, H B series gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloid reducer, etc. Meanwhile, map sample processing business can be undertaken.

    Feature:

    • Applicable to the metallurgical,power generation,water treatment,construction,chemical,paper,

      textiles,medicine,food and other industries. 

    • The transmission efficiency of single-stage can reach up to 98%, two-stage can reach 96%, three-stage can reach 94%.

    • The gear processed by Carburizing & Grinding with high precision.

    • High precision gear, steady transmission, large load capacity 

    • Long service life.

    • One Two Three Stage Speed Reducer

    Product Parameters

    Applicable Industries

    Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company

    Gearing Arrangement

    Helical

    Output Torque

    4~17000

    Input Speed

    750~3500rpm

    Output Speed

    0.06~310

    Place of Origin

    China

    Brand Name

    HUAKE

    Product name

    Gearbox

    Application

    Machine Tool

    Color

    Blue

    Ratio

    5-100

    Mounting Position

    Horizontal (foot Mounted)

    Material

    Steel

    Certificate

    ISO9001

    Warranty

    1 Year

    Heat treatment

    Quenching

    Keyword

    Gearbox

    Product Description

     

    Specification

    zfy zsy zdy zly reduction gearbox with electric motor gearbox for Harvesting Machine:

    (please contact us for more types & model)

    Driven machines
    Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
    Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
    Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
    Frequency converters Reciprocating compressors
    Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
    Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
    Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
    Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

     

    Detailed Photos

     

    Packaging & Shipping

     

    Company Profile

     

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Type: Planetary Gear Box
    Certificate: CCC CE
    Logo: Support Custom
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    agriculturalparts

    Tips For Selecting the Right Agricultural Gearbox

    An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.

    Bevel gearboxes

    A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
    The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
    A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
    In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
    Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.

    CZPT gearboxes

    If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
    Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
    CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
    Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
    agriculturalparts

    Closed-loop seals

    The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
    When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
    Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
    End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
    The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
    Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
    agriculturalparts

    Quality of materials

    A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
    A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
    Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
    China factory Zq Series Pm500 650 One-Step Coaxial Parallel Transmission Gearbox Planetary Gear Boxes   agricultural pto gearbox	China factory Zq Series Pm500 650 One-Step Coaxial Parallel Transmission Gearbox Planetary Gear Boxes   agricultural pto gearbox
    editor by CX 2023-11-07

    China supplier A356 Aluminum Enclosure Metal Casting Gearbox for Vehicle Transmission Parts agricultural gearbox equipment

    Product Description

    YOUR DESIGN WE HELP TO ACHIEVE,AS YOUR SINCERE PARTNER!

                     
                  SINCERITY                QUALITY                COMPETENCE

    General Products Application /Service Area: 
    Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

     

    Product Name A356 Aluminum Enclosure Metal Casting Gearbox for Vehicle Transmission Parts
    Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
    High Pressure Casting/Sand Casting, Extrusion Casting etc.
    Blanks Tolerance -Casting  Tolerance

    CT4-6 for Permanent Molding, Die Casting.

    Applicable Material for casting

    A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, 
    Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
    Or according to customer requirements
     

    Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
    Casting Blank Weight Range from 0.01kg-50kg
    Applicable Machining Process

    CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
    Broaching/Reaming /Grinding/Honing and  etc.
     

    Machining Tolerance From 0.005mm-0.01mm-0.1mm
    Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
    Applicable Heat Treatment T5~T6
    Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating, 
    Finish Painting, Anodize (White or Black Color)
    MOQ 1000pcs per batch
     
    Lead Time 45days from the receipt date of Metal Casting

    Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
    Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
    MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

    Production Progress

    Mold Design:
    For Low pressure casting/Gravity casting, the mold is made of metal materials. In this process, we asked our engineers to make the mold size slightly larger than the finished product, and the difference is called the shrinkage allowance. The purpose of this is to melt the metal into the mold to ensure that the molten metal solidifies and shrinks, thereby preventing voids in the casting process.

    Core Making:
    The core is formed by casting resin sand into a mold to form a casting of the inner surface. Therefore, the gap between the core and the mold eventually becomes a casting.

    Casting Producing:
    A mold is required during the smelting process. Molding typically involves the support frame of the mold, which is pulled out to separate during the casting process, where the previously placed core melts in the mold and then closes the die opening.

    Cleaning & Machining:
    The purpose of cleaning is to remove sand, sand and excess metal in the casting. Welding, sand removal can improve the appearance
    of the casting surface by burning the sand and the scale is removed to improve the appearance of the surface of the casting.Excess metal and other risers are removed. A step further by welding and grinding. Some castings are subject to special post-processing requirements such as heat treatment, shaping, anti-rust treatment, roughing, etc.

    Finally, Checking the defects and comprehensive quality finishing, before processing, and then re-processing, according to the requirements of different customers, we can do heat treatment, surface treatment, additional inspection and so on.

     

    Process Advantages

    * Competitive price with high quality
    * Equal in quality,our mold price is 30% lower,and a discount for a big order is certainly valid,because WT mold is an original manufacturer,according to different requirement,our experience technicians can provide reasonable design and advise suitable materialto save cost,while keeping high quality,they can also help to optimize the structure of products if needed.
    * Knowledgeable and high precision
    * We are familiar with DME HASCO and other standards,we can make molds for vehicle parts with high tolerance requirements
    * Stringent quality system
    * very process is strictly controlled to prevent problems before they arise.
    * Planned Delivery
    * Reasonable plHangZhou, perfect designs and low error rate ensure us to proceed as planned.

    Application

    To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

    Technical Support:

    ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

    Quality Control: 

    1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
    2) Checking the details before the production line operated 
    3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
    4) Checking the goods after they are finished—- Final quality control(FQC) 
    5) Checking the goods after they are finished—–Outgoing quality control(OQC)

     

    Send Inquiry>>>
     

    Our Factory

    ZheJiang  Matech Machinery Manufacturer Co., Ltd.
    –Branch of Matech Industry ltd.

    We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

     With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

    To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

    During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

     

     

     

    Our Certificate

    Quality Control

    1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
    2) Checking the details before the production line operated
    3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
    4) Checking the goods after they are finished—- Final quality control(FQC)
    5) Checking the goods after they are finished—–Outgoing quality control(OQC)

    Our Customer

    Why Choose Us

    1. With more than 20 years in Aluminum casting;
    2. Have 4 casting types;
    3. From Casting to Finished surface, Owned casting,polishing and plating workshops, We can offer Good quality and strict delivery time.
    4. With samples and order: We can offer dimension report, Chemical composition and Mechanical properties
    5. Control material with spectral and thermal analysis equipment (density and processing)
    6. Spectral analysis of raw material and liquid melt, batch before casting.

    Thank you to browse our online showroom. If you want to know more about our factory, pls visit our website .
    And then email us your inquiry today, we will send you price list in 48 hours.

    Our Team

    Our Package

    Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

    Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

     

    FAQ:

    1. Are you a manufacturer or a trading company?
    We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

    2. How can I get some samples?
    If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
    and the charge will be deducted from the payment for formal order.

    3. Can you make casting according to our drawing?
    Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
    the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

    4. Can you make casting based on our samples?
    Yes, we can make measurement based on your samples to make drawings for tooling making.

    5. What’s your quality control device in house?
    We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

     

    Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery
    Function: Change Drive Direction, Speed Changing, Speed Reduction
    Layout: Based on Drawing
    Hardness: Based on Drawing
    Installation: Based on Drawing
    Step: Based on Drawing
    Samples:
    US$ 4.56/KG
    1 KG(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    agriculturalparts

    Choosing the Right Agricultural Gearbox

    When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.

    Bevel gearboxes

    Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
    A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
    Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
    Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
    The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

    Closed-loop seals

    There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
    The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
    If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
    Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
    agriculturalparts

    Surface finish

    The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
    In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
    The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
    A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

    Shaft arrangement

    An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
    The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
    Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
    Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
    agriculturalparts

    Cost

    Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
    Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
    CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
    China supplier A356 Aluminum Enclosure Metal Casting Gearbox for Vehicle Transmission Parts   agricultural gearbox equipment	China supplier A356 Aluminum Enclosure Metal Casting Gearbox for Vehicle Transmission Parts   agricultural gearbox equipment
    editor by CX 2023-07-13

    China wholesaler Wpa40 Wps40 Wpx40 Worm Gear Reduction 1: 10 /15/30 Wpa Gearbox Wp Series Gear Box Wpx farm tractor transmission types

    Product Description

    Product Parameters

    Model Ratio

    10

    15

    20

    25

    30

    40

    50

    60

    40

    0.4

    0.33

    0.26

    0.24

    0.22

    0.16

    0.14

    o.12

    50

    0.65

    0.52

    0.40

    0.37

    0.34

    0.27

    0.24

    0.20

    60

    1.00

    0.82

    0.65

    0.59

    0.54

    0.45

    0.40

    0.32

    70

    1.60

    1.35

    1.10

    0.96

    0.82

    0.67

    0.61

    0.52

    80

    2.20

    1.78

    1.36

    1.28

    1.20

    0.90

    0.80

    0.75

    100

    3.60

    3.10

    2.60

    2.35

    2.10

    1.68

    1.30

    1.00

    120

    5.20

    4.35

    3.50

    3.25

    3.00

    2.20

    1.90

    1.50

    135

    9.75

    7.85

    6.00

    5.50

    5.00

    3.69

    2.89

    2.30

    147

    10.71

    8.43

    6.18

    5.71

    5.23

    3.84

    3.09

    2.52

    155

    12.80

    9.90

    7.00

    6.53

    6.00

    4.40

    3.61

    3.00

    175

    17.30

    13.60

    10.00

    9.13

    8.30

    6.18

    4.85

    4.07

    200

    22.60

    18.20

    13.86

    12.75

    11.67

    8.78

    6.71

    5.58

    250

    33.20

    27.40

    21.60

    20.00

    18.43

    14.00

    10.43

    8.62

    Product Description

    Product Description

    (1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.

    (2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen

     

    The role of main reducer:

    1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
    2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.

     

    Detailed Photos

    Parameter

    Certifications

     

    Application: Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission
    Layout: Three-Ring
    Hardness: Hardened Tooth Surface
    Installation: Torque Arm Type
    Type: Worm Gear Box
    Customized Support: OEM, ODM, Obm
    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    agriculturalparts

    Choosing an Agricultural Gearbox

    When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.

    Bevel gearboxes

    Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
    Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
    Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
    Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.

    Surface finish

    In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
    Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
    Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
    agriculturalparts

    Ellipticity

    A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
    An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
    An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.

    Bearings

    Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
    Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
    In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
    agriculturalparts

    Quality of materials

    Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
    A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
    The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
    China wholesaler Wpa40 Wps40 Wpx40 Worm Gear Reduction 1: 10 /15/30 Wpa Gearbox Wp Series Gear Box Wpx   farm tractor transmission types	China wholesaler Wpa40 Wps40 Wpx40 Worm Gear Reduction 1: 10 /15/30 Wpa Gearbox Wp Series Gear Box Wpx   farm tractor transmission types
    editor by CX 2023-06-05