Product Description
GPHQ R helical gearbox motor/ reducer motor
GPHQ.R helical speed gearbox motor units are novel transmission device and composed of Y series motor, helical gear, Glisten arc cone gear and warm gear. The gears are made of high wear-resisting alloy materials, specially treated and finely processed.
GPHQ R helical gear box motor can be single-stage or multi stage with both mounting ways foot-mounted and flange-mounted. For high output speeds, the exclusively single-stage gear units R27-RX167 offer compact solutions for your system design. As for the two-stage and three-stage,
GPHQ.R helical speed reducer motor is based on the unique modulation combination system, so it is convenient for them to fit all types of motors or to connect with other power input. The same type of reducer can fit motors with different power, so that its possible for different types of machines to combine or connect.
GPHQ R helical reduction reducer motor materials :
| housing material: | HT2OO high-strength cast iron from R37,47,57,67,77,87 HT250 High strength cast iron from R97,107,137,147,167 |
| Gear material: | 20CrMnTi |
| Housing hardness | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Efficiency | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
Our reduction geared motor Advantage
1,reasonable price with excellent quality
2,delivery in time
3,safe ,reliable ,economical and durable
4,stable transmission ,quiet operation
5,smooth running and low noise
6,nice appearance ,durable service life
7,high heat-radiating efficiency ,high carrying ability
8,each gearbox must be tested before packing
9.reply in high efficiency during 1 working day
10. professional to produce gearbox and electric motor .
If there is any question, please don’t hesitate to contact with me (EVA), U can send us your inquiry. And you will get response in 1 working day.
MOTOR CATALOGUE :
PRODUCING PROCESS:
WORKSHOP EQUIPMENT:
CERTIFICATION :
PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
FAQ
1, Q:what\’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better ,
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Helical |
| Step: | Single-Step |
| Type: | Helical |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by CX 2023-05-29
China Coaxial Helical Gear Motor Helical Gearbox Gearbox Motor manufacturer
Product Description
Technical features:
The high degree of modularity is a design feature of SRC helical gearboxes range. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor,
servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, foodstuff, ceramics packing, logistics, plastics and so on. It is possible to set up the version required using flanges or feet.
Characteristics:
SRC series helical gear units has more than 4 types. Power 0.twelve-4kw Ratio 3.sixty six-54 Torque max 120-500Nm. It can be connected (foot or flange) discretionary and use multi-mounting positions according to customers requirements.
one.Ground-hardened helical gears
2.Modularity,can be combined in many forms
three.Aluminium casing, light weight
4.Gears in carbonize hard, durable
five.Universal mounting
six.Refined design,space effective and low noise
|
US $80 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
###
| Customization: |
Available
|
|---|
|
US $80 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
###
| Customization: |
Available
|
|---|
Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by czh 2023-01-24
China S Series Helical Worm Gear Motor Gearbox for Agricultural Machine agricultural gearbox near me
Product Description
S series Helical Geared Motor Traits
1. Features:
- Substantial efficiency: seventy five%-80%
- Higher technologies: the helical equipment and a worm gear mixed with an integrated transmission to increase the torque and effectiveness.
- High precision: the equipment is made of higher-top quality alloy steel forging, carbonitriding and hardening therapy, grinding process to make sure higher precision and steady operating.
- Substantial interchangeability: extremely modular, serial style, powerful versatility and interchangeability.
two. Complex parameters
| Ratio | six.8-288 |
| Enter electrical power | .12-22KW |
| Output torque | eleven-4530N.m |
| Output speed | five-206rpm |
| Mounting sort | Foot mounted, foot mounted with sound shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Enter Strategy | Flange enter(AM), shaft input(Ad), inline AC motor input, or AQA servo motor |
| Brake Launch | HF-guide release(lock in the brake launch placement), HR-handbook launch(autom-atic braking placement) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Situation | M1, M2, M3, M4, M5, M6 |
| Type | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing substance | HT200 higher-energy forged iron from R37,forty seven,57,67,77,87 |
| Housing substance | HT250 Large energy cast iron from R97 107,137,147, 157,167,187 |
| Warmth treatment technology | carbonitriding and hardening remedy |
| One Stage Performance | 75%-80% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
About Us
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned army CZPT enterprise, was proven in 1965. CZPT specializes in the full energy transmission solution for substantial-end tools production industries primarily based on the purpose of “System Solution, Application Layout and Expert Services”.
Starshine have a strong complex force with above 350 personnel at existing, including more than 30 engineering experts, thirty top quality inspectors, covering an region of 80000 square meters and varieties of sophisticated processing machines and tests equipments. We have a very good foundation for the sector software advancement and provider of large-finish speed reducers & variators proudly owning to the provincial engineering technology study centre,the lab of equipment pace reducers, and the foundation of modern R&D.
Our Group
High quality Handle
Top quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Supply
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 6.8-288 |
| Input power | 0.12-22KW |
| Output torque | 11–4530N.m |
| Output speed | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | 75%-80% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 6.8-288 |
| Input power | 0.12-22KW |
| Output torque | 11–4530N.m |
| Output speed | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | 75%-80% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by czh 2023-01-12
China R Series Helical Gear Motor Gear Box gearbox for agricultural machinery
Product Description
R Series Helical Gear Motor Gear Box
Complex information:
one. Ratio range: 5 (merged with can reach large)
2. Enter electricity: .18-7.5KW
3. Output speed selection: 5
four. Allow torque rang: ≤ 118 N. M
Characteristic of pace variator:
1. Large energy, rotation, trustworthy ability
two. The precision of pace regulation is .5-1per round
3. Stable efficiency, reduced sounds, and long longevity
four. Sturdy ability to be fabricate, it can be fabricated with other reducer to realize low-speed variation
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Customerized |
###
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Customerized |
###
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by czh 2022-12-22
China OEM High quality BKM series helical wind turbines variator belt helical gear helical piles worm gearbox power transmission with high quality
Warranty: 1 year
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, forging step cold rolled mill drive shafts Farms, Restaurant, Home Use, Retail, Food Shop, Factory Direct Customized Stainless Steel Linear Knurled Straight Line Bushing Printing Shops, Energy & Mining, Food & Beverage Shops, Advertising Company, Construction works
Weight (KG): 7 KG
Customized support: OEM, High Speed Factory Price Semi Automatic Tabletop Shrink Tunnel Machine Price ODM, OBM
Gearing Arrangement: Worm
Output Torque: up to 5000Nm
Input Speed: 750rpm -2000rpm
Output Speed: 10-500rpm
Color: Customer Request
Housing Material: Cast Iron
Heat treatment: Quenching
Bearing material: ZWZ
ratio: 10,15,30
output shaft dia: 12mm
weight: 7kg
Packaging Details: Standard export Packing(Carton Blanket+ wooden box)
Certifications
Trade Shows
Packaging & ShippingPacking Details : Standard carton/Pallet/Standard wooden case
Delivery Details : 15-30 working days upon payment
Company Information
other series productPrecision Planetary gearboxRobot RV gearbox speed reducerCustom made Non-standard GearboxUDL Series VariatorPYZ Series Helical Tooth Shaft Mounted Reducer8000 Series Cycloidal ReducerSLT Series Spiral Bevel GearboxSLSWL Series Worm Screw JackSLP Series Planetary ReducerSLH/SLB Series High Power ReducerNMRV Series Worm ReducerBKM Series Helical-hypoid ReducerSLRC Series Helical ReducerSLSMR Series Shaft Mounted ReducerSLXG Series Shaft Mounted ReducerX/B Series Cycloidal ReducerSLR/SLF/SLK/SLS Series Helical Reducer Related Products
contact me
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
R137 Series Helical Gear Reducer Manufacturer From China
R series CZPTcal Geared Motor
1. Item functions
1.one. R series: coaxial velocity reduction gearing composed by helical gears, optimized and created in accordance to intercontinental normal
1.two.Substantial precision, large performance, fantastic classification in transmission ratio, wide range, huge transmission torque, reliable performance, minimal noise, flexible installation, and practical use and upkeep.
one.three. They are commonly used in a variety of reduced-velocity transmissions, which are basic simple areas of mechanical transmission.
2. CZPT parameters
| Housing material | HT200 substantial-strength solid iron from R37,forty seven,fifty seven,sixty seven,77,87 |
| Housing material | HT250 Substantial strength forged iron from R97 107,137,147, 157,167,187 |
| Housing hardness | HBS90-240 |
| Equipment content: | 20CrMnTi |
| Area hardnesss of gear | HRC58°-62° |
| Gear main hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 quality |
| Warmth treatment | tempering, cementing, quenching and so on |
| Effectiveness | up to ninety% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted |
| Input method | flange enter,inline enter,shaft input |
| Vibration | ≤20um |
| Backlash | ≤20Arcmin |
| CZPT brands | NSK,C&U etc |
| Oil seal brand names | NAK,SKF and so on |
| Lubricant | VG220 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching and many others. |
HangCZPT XG Transmission CZPT reducer are broadly used in :
Ceramic CZPT
Glass CZPT
Meals CZPT
CZPTlurgy CZPT
Beer& Drink CZPT
Printing and dyeing CZPT
Textile CZPT
Warehouse Logoistics CZPT
Wood operating CZPT
environmental protection tools CZPT
Leather-based CZPT
Pharmacy CZPT
4.Our Services
4.1.We supply 12 months Warranty.
four.two. We have 1000’s of gearbox reducers. From Enter Electricity .06KW to 200KW, Ratio one.three-289.seventy four, Output speed -1095rpm and Output torque 1.four-62800Nm…They can meet your all various requirements for distinct industries.
four.three. We give E-catalog or Paper catalog,so you can select the model effortlessly in accordance to your requirements
4.4.You are welcome to pay a visit to our factory to check our merchandise,we can help you to book the hotel or ticket
R series CZPTcal Geared Motor Qualities
one. Functions:
one. High performance: 92%-97%
two. Compact structure: Little offset output, two stage and three stage are in the same box.
three. High precision: the gear is manufactured of higher-high quality alloy metal forging, carbonitriding and hardening treatment method, grinding method to make certain substantial precision and secure running.
4. Higher interchangeability: hugely modular, serial style, robust flexibility and interchangeability.
two. CZPT parameters
| Ratio | 3.41-289.74 |
| Enter power | .twelve-160KW |
| Output torque | 61-23200N.m |
| Output pace | 5-415rpm |
| Mounting variety | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single phase flange mounted, Flange-mounted with extended bearing hub |
| Enter Technique | Flange enter(AM), shaft input(Advertisement), inline AC motor enter, or AQA servo motor |
| Brake Launch | HF-guide release(lock in the brake release placement), HR-manual release(autom-atic braking placement) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Sort | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing content | HT200 substantial-power solid iron from R37,47,fifty seven,sixty seven,77,87 |
| Housing materials | HT250 Large power solid iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening therapy |
| Performance | ninety two%-97% |
| Lubricant | VG220 |
| Defense Class | IP55, F class |
CZPTshine CZPT
ZheCZPT CZPTshine CZPT Co.,Ltd,the predecessor was a condition-owned army mould organization, was set up in 1965. CZPTshine specializes in the total power transmission resolution for higher-conclude products production industries based mostly on the purpose of “Platform Product, Application Design and style and Professional Support”.
CZPTshine have a robust complex force with in excess of 350 employees at current, including above thirty engineering professionals, thirty good quality inspectors, covering an region of 80000 sq. meters and varieties of CZPTd processing machines and screening equipments. We have a great basis for the sector software growth and provider of high-conclude speed reducers & variators owning to the provincial engineering engineering study middle,the lab of equipment velocity reducers, and the foundation of modern R&D.
Our Group
Quality Manage
Good quality:Insist on Enhancement,Attempt for Excellence With the development of tools manufacturing indurstry,consumer by no means satirsfy with the current high quality of our goods,on the contrary,wcreate the price of quality.
High quality policy:to enhance the all round stage in the area of power transmission
High quality Check out:Continuous Advancement , pursuit of excellence
Good quality Philosophy:Top quality results in benefit
3. Incoming Top quality Manage
To create the AQL suitable amount of incoming material handle, to give the content for the entire inspection, sampling, immunity. On the acceptance of experienced merchandise to warehousing, substandard items to get return, check, rework, rework inspection dependable for monitoring undesirable, to keep track of the provider to just take corrective
steps to prevent recurrence.
4. Process Top quality Handle
The manufacturing site of the 1st assessment, inspection and last inspection, sampling in accordance to the requirements of some assignments, judging the high quality modify trend
found abnormal phenomenon of production, and supervise the production division to enhance, eradicate the irregular phenomenon or state.
five. FQC(Ultimate QC)
Right after the manufacturing section will total the item, stand in the customer’s place on the concluded product top quality verification, in buy to make sure the high quality of
buyer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the competent, permitting storage, but when the finished merchandise from the warehouse before the official shipping and delivery of the merchandise, there is a check, this is named the cargo inspection.Check out content:In the warehouse storage and transfer standing to affirm, even though confirming the shipping of the
product is a merchandise inspection to decide the experienced items.
seven. Certification.
Packing
Shipping and delivery
PC+Nmrv Double Step Helical Worm Gear Reducer
In depth Photographs
Item Description
Elements:
one. Housing: Die-forged Aluminium Alloy CZPT (RV571~RV090)Solid Iron CZPT (RV110~RV150)
two. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Metal, carburizing, quenching, grinding, floor hardness fifty six-62HRC, .three-.5mm remaining carburized
layer after precise grinding
four. Enter Configurations:
Outfitted with CZPT Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
Strong Shaft Input
Worm Shaft Tail Extension Input
five. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in Strong Shaft Output
Designs:
Hollow Shaft Enter with IEC-normalized Motor Flange
RV571~RV150
Strong Shaft Enter
RV571~RV150
Item Parameters
CZPT Info
|
Versions |
Rated Electricity |
Rated |
Input Hole |
Enter Shaft |
Output Hole |
Output Shaft |
|
RV571 |
.06KW~.12KW |
5~sixty |
Φ9 |
Φ9 |
Φ11 |
Φ11 |
|
RV030 |
.06KW~.25KW |
5~80 |
Φ9(Φ11) |
Φ9 |
Φ14 |
Φ14 |
|
RV040 |
.09KW~.55KW |
5~one hundred |
Φ9(Φ11,Φ14) |
Φ11 |
Φ18(Φ19) |
Φ18 |
|
RV050 |
.12KW~one.5KW |
5~a hundred |
Φ11(Φ14,Φ19) |
Φ14 |
Φ25(Φ24) |
Φ25 |
|
RV063 |
.18KW~two.2KW |
seven.five~one hundred |
Φ14(Φ19,Φ24) |
Φ19 |
Φ25(Φ28) |
Φ25 |
|
RV075 |
.25KW~4.0KW |
seven.5~100 |
Φ14(Φ19,Φ24,Φ28) |
Φ24 |
Φ28(Φ35) |
Φ28 |
|
RV090 |
.37KW~four.0KW |
7.five~100 |
Φ19(Φ24,Φ28) |
Φ24 |
Φ35(Φ38) |
Φ35 |
|
RV110 |
.55KW~seven.5KW |
7.five~a hundred |
Φ19(Φ24,Φ28,Φ38) |
Φ28 |
Φ42 |
Φ42 |
|
RV130 |
.75KW~seven.5KW |
seven.5~one hundred |
Φ24(Φ28,Φ38) |
Φ30 |
Φ45 |
Φ45 |
|
RV150 |
2.2KW~15KW |
7.5~one hundred |
Φ28(Φ38,Φ42) |
Φ35 |
Φ50 |
Φ50 |
Ratio: five, 7.five, 10, 15, twenty, twenty five, thirty, forty, fifty, 60, eighty, a hundred
Set up:
Flange Mounted
Foot Mounted
Torque Arm Mounted
Lubrication:
Grease Lubrication
Oil-bath and Splash Lubrication
Cooling:
Normal Cooling
Certifications
Organization Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT town, ZHangCZPTg, as one skilled company
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns prosperous expertise in this line for many several years.
We are a single direct manufacturing facility, with CZPTd production tools, the strong development crew and producing
capability to provide high quality items for clients.
Our items extensively served to various industries of CZPTlurgy, Chemicals, lifting,mining,Petroleum,textile,medication,picket and many others. Primary markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…
Welcome to question us any questions, good offer constantly for you for prolonged term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How extended is your shipping time?
A: CZPTly it is 5-ten times if the merchandise are in inventory. or it is fifteen-20 times if the products are not in stock.
Q: Can we buy 1 laptop of every single merchandise for quality testing?
A: Of course, we are glad to acknowledge trial get for good quality tests.
Q:How to select a gearbox which meets your necessity?
A:You can refer to our catalogue to pick the gearbox or we can assist to choose when you provide
the technological details of necessary output torque, output pace and motor parameter etc.
Q: What info shall we give before placing a obtain buy?
A:a) Kind of the gearbox, ratio, enter and output type, input flange, mounting situation, and motor informationetc.
b) Housing shade.
c) Purchase amount.
d) Other specific requirements.
SA Series Hollow Shaft Output Helical Worm Gear Speed Reducer
Merchandise Description
Merchandise Attributes
Large modular layout, biomimetic area with owned intellectual property appropriate.
Adopt German worm hob to process the worm wheel.
With the unique equipment geometry, it will get high torque, efficiency and lengthy daily life circle.
It can obtain the direct combination for two sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.
Output shaft: sound shaft, hollow shaft.
Principal used for
Chemical sector and environmental protection
CZPT processing
Constructing and building
CZPT and meals
Textile and leather-based
Forest and paper
Auto washing machinery
Detailed Photos
Product Parameters
CZPT data:
|
Housing content |
Forged iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy metal |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Equipment main hardness |
HRC33~40 |
|
Input / Output shaft substance |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~thirty |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment method |
tempering, cementiting, quenching, and so on. |
|
Performance |
ninety four%~ninety six% (is dependent on the transmission phase) |
|
Sounds (MAX) |
sixty~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Manufacturer of bearings |
China leading model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers requested, SKF, FAG, INA, NSK. |
|
Brand name of oil seal |
NAK — ZheCZPT or other manufacturers requested |
Our Rewards
Certifications
Packaging & Shipping and delivery
Company Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT metropolis, ZHangCZPTg, as one particular skilled producer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns abundant experience in this line for numerous several years.
We are one direct factory, with CZPTd manufacturing products, the powerful advancement team and producing potential to offer you high quality merchandise for customers.
Our merchandise widely served to numerous industries of CZPTlurgy, Chemical substances, lifting,mining,Petroleum,textile,drugs,wooden etc. Main marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any inquiries, great offer always for you for long time period organization.
FAQ
Q: Are you buying and selling company or maker?
A: We are manufacturing facility.
Q: How extended is your shipping time?
A: CZPTly it is five-10 days if the merchandise are in stock. or it is fifteen-twenty days if the products are not in inventory.
Q: Can we acquire one laptop of each item for top quality tests?
A: Of course, we are happy to acknowledge trial purchase for high quality tests.
Q:How to select a gearbox which meets your prerequisite?
A:You can refer to our catalogue to choose the gearbox or we can help to decide on when you offer
the complex data of essential output torque, output velocity and motor parameter and so forth.
Q: What information shall we give before putting a purchase buy?
A:a) Type of the gearbox, ratio, enter and output kind, enter flange, mounting position, and motor informationetc.
b) Housing colour.
c) Acquire amount.
d) Other specific specifications.
Sf Series Helical Gear Worm Gear Motor with Flange Output
Solution Description
Merchandise Functions
High modular layout, biomimetic surface with owned mental property proper.
Adopt German worm hob to method the worm wheel.
With the particular gear geometry, it gets substantial torque, performance and long existence circle.
It can obtain the direct mixture for two sets of gearbox.
Mounting manner: foot mounted, flange mounted, torque arm mounted.
Output shaft: solid shaft, hollow shaft.
Major applied for
Chemical sector and environmental safety
CZPT processing
Constructing and construction
CZPT and foods
Textile and leather-based
Forest and paper
Auto washing machinery
Detailed Pictures
Item Parameters
CZPT information:
|
Housing material |
Forged iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment materials |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Equipment core hardness |
HRC33~forty |
|
Enter / Output shaft content |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~thirty |
|
Machining precision of gears |
correct grinding, 6~5 Quality |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment |
tempering, cementiting, quenching, etc. |
|
Effectiveness |
94%~96% (is dependent on the transmission phase) |
|
Sound (MAX) |
sixty~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. increase (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Manufacturer of bearings |
China top model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers asked for, SKF, FAG, INA, NSK. |
|
Brand name of oil seal |
NAK — ZheCZPT or other makes asked for |
Our Benefits
Certifications
Packaging & Delivery
Company Profile
Xihu (West Lake) Dis.ng Transmission Gear Co., Ltd. positioned HangCZPT metropolis, ZHangCZPTg, as 1 specialist manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare elements, owns wealthy encounter in this line for a lot of a long time.
We are 1 immediate manufacturing facility, with CZPTd generation products, the strong growth group and making potential to provide quality merchandise for buyers.
Our merchandise broadly served to numerous industries of CZPTlurgy, Chemicals, lifting,mining,Petroleum,textile,medication,wooden and many others. Major markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to question us any concerns, great supply usually for you for lengthy phrase organization.
FAQ
Q: Are you buying and selling firm or company?
A: We are factory.
Q: How lengthy is your shipping and delivery time?
A: CZPTly it is 5-10 days if the goods are in stock. or it is 15-20 times if the merchandise are not in stock.
Q: Can we buy one pc of each merchandise for good quality tests?
A: Indeed, we are happy to accept demo get for good quality testing.
Q:How to pick a gearbox which meets your need?
A:You can refer to our catalogue to decide on the gearbox or we can assist to decide on when you give
the technological information of essential output torque, output speed and motor parameter and many others.
Q: What data shall we give ahead of placing a acquire buy?
A:a) Variety of the gearbox, ratio, enter and output type, input flange, mounting placement, and motor informationetc.
b) Housing color.
c) Obtain amount.
d) Other special needs.
Saf Series Helical Worm Gear Reducer
Product Description
Solution Characteristics
Substantial modular design, biomimetic surface with owned mental residence appropriate.
Adopt German worm hob to procedure the worm wheel.
With the particular equipment geometry, it gets substantial torque, efficiency and lengthy daily life circle.
It can obtain the immediate mix for two sets of gearbox.
Mounting manner: foot mounted, flange mounted, torque arm mounted.
Output shaft: strong shaft, hollow shaft.
Principal used for
Chemical sector and environmental protection
CZPT processing
Building and building
CZPT and foodstuff
Textile and leather-based
Forest and paper
Vehicle washing machinery
Comprehensive Photos
Solution Parameters
CZPT info:
|
Housing content |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment substance |
20CrMnTi alloy steel |
|
Surface area hardness of gears |
HRC58°~62 ° |
|
Gear main hardness |
HRC33~40 |
|
Input / Output shaft materials |
42CrMo alloy steel |
|
Input / Output shaft hardness |
HRC25~thirty |
|
Machining precision of gears |
correct grinding, six~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat therapy |
tempering, cementiting, quenching, and so on. |
|
Performance |
ninety four%~ninety six% (is dependent on the transmission stage) |
|
Noise (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Model of bearings |
China leading manufacturer bearing, HRB/LYC/ZWZ/C&U. Or other brand names asked for, SKF, FAG, INA, NSK. |
|
Brand name of oil seal |
NAK — ZheCZPT or other manufacturers requested |
Our Advantages
Certifications
Packaging & Shipping and delivery
Business Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. positioned HangCZPT town, ZHangCZPTg, as 1 expert company and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare areas, owns abundant expertise in this line for several years.
We are one particular direct manufacturing unit, with CZPTd creation tools, the sturdy development crew and generating capacity to offer you high quality items for customers.
Our items widely served to numerous industries of CZPTlurgy, Chemical compounds, lifting,mining,Petroleum,textile,medication,wooden and so on. Principal marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to request us any concerns, great offer you always for you for extended term enterprise.
FAQ
Q: Are you buying and selling organization or maker?
A: We are manufacturing facility.
Q: How long is your shipping and delivery time?
A: CZPTly it is five-ten days if the goods are in stock. or it is fifteen-twenty times if the items are not in stock.
Q: Can we purchase one personal computer of each and every product for high quality testing?
A: Of course, we are glad to accept trial purchase for quality testing.
Q:How to decide on a gearbox which satisfies your need?
A:You can refer to our catalogue to decide on the gearbox or we can assist to decide on when you provide
the complex information of needed output torque, output velocity and motor parameter and many others.
Q: What details shall we give just before inserting a obtain buy?
A:a) Variety of the gearbox, ratio, enter and output type, input flange, mounting placement, and motor informationetc.
b) Housing coloration.
c) Buy quantity.
d) Other special requirements.