Product Description
Product Description
1 Twin Tapered Output Hub
A tapered bore in both sides of the reducer’s output hub snugs up against a matching taper on the outer surface of the bushing. Bushing mounting screws pass through the bushing flange into a mounting collar on the hub. As the screws are tightened, the bushing moves inward, gripping the driven machine’s input shaft tightly and evenly around every pointon its circumference. It is easy-on, easy-off. All the Output Bushing Bore accord to ANSI
2 Precision High Quality Gearing
Computer Design Helical Gears, Strong Alloy Materials for High Load Capacity, Case Carburized for long life, Ground Profile CZPT tooth Profile, In
Conformance with ISO 1328-1997, 98% Efficiency for Per Stage, Smooth Quiet Operation with Several Teeth in Mesh.
3 Maximum Capacity Housing Design
Close Grain Cast Iron Construction, Excellent Vibration Dampening & Shock Resistance Features, Precision Bored and Dowelled to Ensure Accurate In-Line Assembly.
4 Strong Alloy Steel Shafts
Strong Alloy Steel, Hardened, Ground on Journals, Gear Seatings and Extensions, for Maximum Load and Maximum Torsional Loads. Generous Size Shaft Keys for Shock Loading.
5 Use adapter for mount the torque arm, increase the strength of the gear case, the torque armeasy-on and easy-off and reliability, controls position of standard torque arm mounting within recommended limits.
6 BackStops
Alternative Parts, anti-run back device, are available on all 19:1, 15:1 and 25:1 ratio units.
7 Bearings and Oilseals
Bearings are all tapered roll bearings(Except SMRY-2), have long time service time. Oilseals are Double Lipped Garter Spring Type, Ensuring Effective Oil Sealing.
8 Torque Arm Assembly
For Easy Adjustment of the Belt.
| size | Nominal ratio 15:1 | Nominal ratio 25:1 | weight lbs |
||||
| Actual Ratio | Maximum Input rpm | Maximum Ouput rpm | Actual Ratio | Maximum Input rpm | Maximum Ouput rpm | ||
| SMRY-2 | 14.04 | 1974 | 140 | 23.37 | 1994 | 85 | 58 |
| SMRY-3 | 14.87 | 2083 | 140 | 24.75 | 2100 | 85 | 98 |
| SMRY-4 | 15.13 | 2118 | 140 | 24.38 | 2072 | 85 | 139 |
| SMRY-5 | 15.4 | 1925 | 125 | 25.56 | 2044 | 80 | 207 |
| SMRY-6 | 15.34 | 1916 | 125 | 25.14 | 2571 | 80 | 285 |
| SMRY-7 | 15.23 | 1827 | 120 | 24.84 | 1863 | 75 | 462 |
| SMRY-8 | 15.08 | 1809 | 120 | 24.62 | 1847 | 75 | 633 |
| SMRY-9 | 15.12 | 1814 | 120 | 25.66 | 1925 | 75 | 760 |
Company Profile
l The largest manufacturer and exporter of worm gear reducers in Asia.
l Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.
l We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.
l “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.
As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.
We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products.
We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.
Looking CZPT to meeting you in HangZhou, China.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Marine, Agricultural Machinery, Reducer |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by CX 2024-04-03
China manufacturer Motor Speed Reducer R57 RF57 Motor Inline Shaft Helical Agricultural Gear Grove Brass Miniature Speed Worm Reducer Gearbox China Industrial planetary gearbox
Product Description
Motor Speed Reducer R57 RF57 Motor Inline Shaft Helical Agricultural gear grove brass miniature Speed worm Reducer gearbox China Industrial
Application of worm Reducer
A worm reducer is a type of gear reducer that uses a worm gear to transmit power between 2 shafts. Worm gears are characterized by their high torque and low speed, which makes them ideal for applications where precision and control are important.
Worm reducers are used in a wide variety of applications, including:
- Lifts and elevators: Worm reducers are used in the drive mechanisms of lifts and elevators to provide high torque and low speed. This allows the lifts and elevators to move smoothly and precisely, even when carrying heavy loads.
- Machine tools: Worm reducers are used in machine tools, such as lathes and milling machines, to provide smooth, precise motion. This allows the machine tools to cut and shape materials accurately and efficiently.
- Conveyors: Worm reducers are used in conveyors to move materials from 1 place to another. The high torque of the worm reducers allows the conveyors to move heavy loads smoothly and efficiently.
- Mixers: Worm reducers are used in mixers to mix ingredients together. The high torque of the worm reducers allows the mixers to mix ingredients quickly and thoroughly.
- Sawmills: Worm reducers are used in sawmills to saw logs into lumber. The high torque of the worm reducers allows the sawmills to saw logs quickly and efficiently.
- Wind turbines: Worm reducers are used in wind turbines to convert the rotational motion of the blades into electrical energy. The high torque of the worm reducers allows the wind turbines to generate electricity even in low wind conditions.
Worm reducers are a versatile and essential part of many machines and devices. They are used in a wide variety of applications, and their high torque and low speed make them ideal for applications where precision and control are important.
Here are some of the benefits of using worm reducers:
- High torque: Worm reducers can provide high torque, which makes them ideal for applications where heavy loads need to be moved.
- Low speed: Worm reducers can provide low speed, which makes them ideal for applications where precision and control are important.
- Smooth operation: Worm reducers operate smoothly, which makes them ideal for applications where noise and vibration need to be minimized.
- Compact size: Worm reducers can be made in a compact size, which makes them ideal for applications where space is limited.
- Low maintenance: Worm reducers require very little maintenance, which makes them a cost-effective option for long-term use.
Worm reducers are a reliable and efficient type of gear reducer that can be used in a wide variety of applications. If you are looking for a gear reducer that can provide high torque, low speed, smooth operation, compact size, and low maintenance, then a worm reducer is a good choice.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-03-29
China factory Km Series Hypoid Gearbox Hollow Shaft Helical Gear Motor Gear Reducer Gearbox Price supplier
Product Description
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
Product Parameters
|
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
|
Gearing Arrangement |
Hypoid |
|
Output Torque |
100~500NM |
|
Input Speed |
1400rpm |
|
Output Speed |
5~187 |
|
Place of Origin |
China |
|
Brand Name |
HUAKE |
|
Product name |
Hypoid gear reducer |
|
Color |
Blue |
|
Ratio |
5-400 |
|
Certificate |
ISO9001 CCC CE |
Detailed Photos
Product Description
KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CZPT W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
Main Material:
(1) Housing: aluminum alloy
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.
Gearbox Application
Company Profile
Certifications
Packaging & Shipping
FAQ
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by CX 2023-11-25
SA Series Hollow Shaft Output Helical Worm Gear Speed Reducer
Merchandise Description
Merchandise Attributes
Large modular layout, biomimetic area with owned intellectual property appropriate.
Adopt German worm hob to process the worm wheel.
With the unique equipment geometry, it will get high torque, efficiency and lengthy daily life circle.
It can obtain the direct combination for two sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.
Output shaft: sound shaft, hollow shaft.
Principal used for
Chemical sector and environmental protection
CZPT processing
Constructing and building
CZPT and meals
Textile and leather-based
Forest and paper
Auto washing machinery
Detailed Photos
Product Parameters
CZPT data:
|
Housing content |
Forged iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy metal |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Equipment main hardness |
HRC33~40 |
|
Input / Output shaft substance |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~thirty |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment method |
tempering, cementiting, quenching, and so on. |
|
Performance |
ninety four%~ninety six% (is dependent on the transmission phase) |
|
Sounds (MAX) |
sixty~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Manufacturer of bearings |
China leading model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers requested, SKF, FAG, INA, NSK. |
|
Brand name of oil seal |
NAK — ZheCZPT or other manufacturers requested |
Our Rewards
Certifications
Packaging & Shipping and delivery
Company Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT metropolis, ZHangCZPTg, as one particular skilled producer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns abundant experience in this line for numerous several years.
We are one direct factory, with CZPTd manufacturing products, the powerful advancement team and producing potential to offer you high quality merchandise for customers.
Our merchandise widely served to numerous industries of CZPTlurgy, Chemical substances, lifting,mining,Petroleum,textile,drugs,wooden etc. Main marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any inquiries, great offer always for you for long time period organization.
FAQ
Q: Are you buying and selling company or maker?
A: We are manufacturing facility.
Q: How extended is your shipping time?
A: CZPTly it is five-10 days if the merchandise are in stock. or it is fifteen-twenty days if the products are not in inventory.
Q: Can we acquire one laptop of each item for top quality tests?
A: Of course, we are happy to acknowledge trial purchase for high quality tests.
Q:How to select a gearbox which meets your prerequisite?
A:You can refer to our catalogue to choose the gearbox or we can help to decide on when you offer
the complex data of essential output torque, output velocity and motor parameter and so forth.
Q: What information shall we give before putting a purchase buy?
A:a) Type of the gearbox, ratio, enter and output kind, enter flange, mounting position, and motor informationetc.
b) Housing colour.
c) Acquire amount.
d) Other specific specifications.
F Series Helical Horizontal Shaft Drill Head Gear Speed Reducer
Thorough Photographs
Solution Description
Substantial modular design, versatile mounting method.
Integrated casting housing,compact dimension, stable transmitting and lower sound amount.
Best oil leakage avoiding helps make the good sealings and can be used in extensive selection of industry.
CZPTd gear grinding and modified profile, large loading assistance and a lot more safe procedure.
Large performance and conserve power.
Help save price and lower routine maintenance.
Major used for
CZPT and shipping and delivery
CZPT and transport
CZPT energy
Coal mining
Cement and design
Paper and gentle market
Item Parameters
|
Housing substance |
Solid iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment substance |
20CrMnTi alloy steel |
|
Surface area hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~40 |
|
Enter / Output shaft materials |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~thirty |
|
Machining precision of gears |
correct grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment method |
tempering, cementiting, quenching, and many others. |
|
Effectiveness |
ninety four%~ninety six% (depends on the transmission phase) |
|
Sounds (MAX) |
60~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. increase (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Brand of bearings |
China top model bearing, HRB/LYC/ZWZ/C&U. Or other brands asked for, SKF, FAG, INA, NSK. |
|
Model of oil seal |
NAK — ZheCZPT or other brands requested |
Our Advantages
Packaging & Delivery
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangCZPT town, ZHangCZPTg, as 1 specialist
company and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox ,
AC motor and relative spare areas, owns prosperous experience in this line for many a long time.
We are one immediate manufacturing unit, with CZPTd production tools, the powerful growth group and
generating potential to supply high quality products for buyers.
Our merchandise widely served to different industries of CZPTlurgy, Substances, textile,medicine,wooden
and so forth. Principal markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any queries, great offer usually for you for lengthy phrase company.
FAQ
Q: Are you investing organization or company?
A: We are factory.
Q: How prolonged is your shipping time?
A: CZPTly it is 5-10 days if the products are in stock. or it is 15-twenty times if the merchandise are not in inventory.
Q: Can we purchase one laptop of each product for high quality screening?
A: Yes, we are happy to accept demo order for good quality testing.
Q:How to select a gearbox which satisfies your requirement?
A:You can refer to our catalogue to decide on the gearbox or we can support to select when you give
the technical details of necessary output torque, output velocity and motor parameter and so forth.
Q: What information shall we give prior to inserting a buy purchase?
A:a) Sort of the gearbox, ratio, input and output variety, enter flange, mounting position, and motor informationetc.
b) Housing colour.
c) Purchase quantity.
d) Other unique requirements.
Helical Gear Reduction Motor with Solid Shaft
R series CZPTcal Geared Motor Qualities
1. Characteristics:
one. High effectiveness: 92%-ninety seven%
two. Compact composition: Tiny offset output, two stage and three stage are in the identical box.
three. High precision: the equipment is manufactured of high-good quality alloy steel forging, carbonitriding and hardening remedy, grinding approach to ensure high precision and steady running.
four. High interchangeability: highly modular, serial style, sturdy versatility and interchangeability.
2. CZPT parameters
| Ratio | three.41-289.seventy four |
| Input energy | .12-160KW |
| Output torque | sixty one-23200N.m |
| Output speed | five-415rpm |
| Mounting kind | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, solitary stage flange mounted, Flange-mounted with extended bearing hub |
| Enter Approach | Flange enter(AM), shaft input(Advertisement), inline AC motor enter, or AQA servo motor |
| Brake Launch | HF-manual release(lock in the brake release place), HR-manual release(autom-atic braking situation) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Placement | M1, M2, M3, M4, M5, M6 |
| Sort | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 large-power forged iron from R37,47,57,67,seventy seven,87 |
| Housing materials | HT250 Substantial energy forged iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening therapy |
| Effectiveness | ninety two%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
CZPTshine CZPT
ZheCZPT CZPTshine CZPT Co.,Ltd,the predecessor was a state-owned military mould organization, was proven in 1965. CZPTshine specializes in the comprehensive energy transmission resolution for high-finish equipment producing industries based mostly on the intention of “Platform Item, Application Style and Professional Support”.
CZPTshine have a powerful complex power with over 350 personnel at existing, including in excess of thirty engineering experts, 30 top quality inspectors, masking an region of 80000 sq. meters and varieties of CZPTd processing equipment and tests equipments. We have a excellent foundation for the industry software advancement and support of higher-end speed reducers & variators owning to the provincial engineering technology study heart,the lab of gear pace reducers, and the foundation of modern day R&D.
Our Crew
Good quality Management
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
merchandise is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
F Series Hollow Shaft Helical Gear Motor
CZPTshine CZPT F sequence Parallel Shaft-CZPTcal Geared Motor
Features:
-Higher efficiency: ninety two%-ninety four%
-Parallel output, compact framework, large output torque, clean procedure, reduced noise and extended service existence.
-High precision: the gear is produced of large-good quality alloy metal forging, carbonitriding and hardening remedy, grinding process to make certain large precision and secure managing.
-Large interchangeability: very modular, serial design and style, strong versatility and interchangeability.
CZPT parameters
| Ratio | three.77-276.seventy seven |
| Input energy | .12-200KW |
| Output torque | three.five-21700N.m |
| Output velocity | 5-352rpm |
| Mounting sort | Foot mounted, foot mounted with strong shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Technique | Flange enter(AM), shaft input(Advert), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake launch placement), HR-manual launch(autom-atic braking place) |
| Thermistor | TF(Thermistor defense PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Place | M1, M2, M3, M4, M5, M6 |
| Type | F37-F157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 large-toughness cast iron from R37,47,57,sixty seven,seventy seven,87 |
| Housing substance | HT250 Higher toughness cast iron from R97 107,137,147, 157,167,187 |
| Warmth therapy technologies | carbonitriding and hardening treatment method |
| Effectiveness | ninety two%-94% |
| Lubricant | VG220 |
| Safety Course | IP55, F class |
ABOUT STARSHINE Generate
ZheCZPT CZPTshine CZPT Co.,Ltd(CZPTshine) have a robust technical power with more than 350 workers at existing, such as above 30 engineering specialists, 30 top quality inspectors, masking an spot of 80000 sq. meters and types of CZPTd processing devices and screening equipments. We have a very good basis for the market application improvement and service of substantial-conclude velocity reducers & variators possessing to the provincial engineering technology investigation heart,the lab of gear velocity reducers, and the base of contemporary R&D.
Our are products widely utilised in ceramic industry, glass sector, woodworking machinery , large voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPTshine technically provide the skilled solution & provider for the medium and substantial-end consumers, and our gearboxes are greatest-selling in domestic, and even in overseas , this kind of as in CZPTpe, North CZPTica, South CZPTica, Middle CZPT, South Asia, Southeast Asia, Africa…etc.
In the long term , CZPTshine will maintain the creed of “serving client, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the principle of “top quality creates worth” to emphasis on the customers’ demands and offer them the competitive transmission resolution and produce worth for them continuously, and make a high-end products production industry and produce a chosen brand of replacing import items and upgrading constantly for the stop consumers.
OUR TEAM
Top quality Manage
High quality:Insist on Enhancement,Strive for Excellence With the improvement of equipment producing indurstry,customer never satirsfy with the existing good quality of our products,on the contrary,wcreate the price of top quality.
Quality policy:to increase the overall level in the subject of power transmission
Quality Check out:Ongoing Advancement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Good quality Management
To set up the AQL appropriate amount of incoming substance management, to offer the materials for the complete inspection, sampling, immunity. On the acceptance of competent items to warehousing, substandard merchandise to get return, check out, rework, rework inspection liable for tracking undesirable, to keep an eye on the supplier to just take corrective measures to stop recurrence.
4. Method Good quality Management
The production internet site of the 1st assessment, inspection and closing inspection, sampling in accordance to the demands of some assignments, judging the high quality adjust development discovered irregular phenomenon of producing, and supervise the manufacturing office to boost, get rid of the abnormal phenomenon or point out.
five. FQC(Ultimate QC)
Soon after the producing section will complete the product, stand in the customer’s situation on the finished solution high quality verification, in buy to ensure the high quality of customer anticipations and needs.
6. OQC(Outgoing QC)
Right after the solution sample inspection to figure out the competent, enabling storage, but when the finished solution from the warehouse ahead of the official shipping and delivery of the products, there is a examine, this is known as the cargo inspection.Examine content material:In the warehouse storage and transfer position to confirm, even though confirming the supply of the solution is a solution inspection to decide the competent goods.
PACKING
Supply
Parallel Helical Industrial Gear Motor with Hollow Shaft
CZPTshine CZPT F sequence Parallel Shaft-CZPTcal Geared Motor
Features:
-Large efficiency: 92%-ninety four%
-Parallel output, compact structure, big output torque, sleek procedure, low noise and prolonged services lifestyle.
-Substantial precision: the gear is manufactured of high-good quality alloy metal forging, carbonitriding and hardening treatment, grinding approach to ensure high precision and steady managing.
-Large interchangeability: highly modular, serial design and style, sturdy flexibility and interchangeability.
CZPT parameters
| Ratio | three.77-276.77 |
| Enter power | .twelve-200KW |
| Output torque | 3.5-21700N.m |
| Output pace | five-352rpm |
| Mounting type | Foot mounted, foot mounted with sound shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Enter Technique | Flange input(AM), shaft input(Ad), inline AC motor input, or AQA servo motor |
| Brake Launch | HF-manual release(lock in the brake launch position), HR-handbook launch(autom-atic braking placement) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Situation | M1, M2, M3, M4, M5, M6 |
| Variety | F37-F157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing materials | HT200 large-toughness forged iron from R37,47,fifty seven,67,77,87 |
| Housing content | HT250 Large energy solid iron from R97 107,137,147, 157,167,187 |
| Warmth therapy technological innovation | carbonitriding and hardening remedy |
| Performance | 92%-ninety four% |
| Lubricant | VG220 |
| Safety Course | IP55, F class |
ABOUT STARSHINE Generate
ZheCZPT CZPTshine CZPT Co.,Ltd(CZPTshine) have a strong technological force with over 350 workers at existing, including in excess of thirty engineering experts, thirty high quality inspectors, covering an area of 80000 square meters and types of CZPTd processing machines and tests equipments. We have a good basis for the business application growth and services of high-end velocity reducers & variators owning to the provincial engineering technologies analysis centre,the lab of gear pace reducers, and the base of present day R&D.
Our are products widely utilized in ceramic sector, glass sector, woodworking machinery , higher voltage change, meals & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPTshine technically give the professional product & services for the medium and substantial-finish clients, and our gearboxes are best-selling in domestic, and even in abroad , this kind of as in CZPTpe, North CZPTica, South CZPTica, Center CZPT, South Asia, Southeast Asia, Africa…etc.
In the foreseeable future , CZPTshine will maintain the creed of “serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the principle of “good quality creates price” to emphasis on the customers’ needs and supply them the competitive transmission resolution and develop benefit for them consistently, and make a high-stop tools producing business and develop a preferred brand of replacing import merchandise and upgrading constantly for the stop users.
OUR TEAM
High quality Handle
High quality:Insist on Advancement,Try for Excellence With the improvement of equipment production indurstry,consumer in no way satirsfy with the recent high quality of our merchandise,on the opposite,wcreate the benefit of top quality.
High quality policy:to increase the all round level in the subject of energy transmission
Quality See:Steady Enhancement , pursuit of excellence
Top quality Philosophy:High quality results in benefit
three. Incoming Good quality Handle
To build the AQL suitable level of incoming materials handle, to give the substance for the complete inspection, sampling, immunity. On the acceptance of competent merchandise to warehousing, substandard products to just take return, examine, rework, rework inspection dependable for tracking undesirable, to keep an eye on the provider to consider corrective steps to stop recurrence.
four. Procedure Quality Manage
The manufacturing site of the initial examination, inspection and final inspection, sampling according to the demands of some projects, judging the high quality modify development located abnormal phenomenon of production, and supervise the creation office to boost, eradicate the irregular phenomenon or point out.
five. FQC(Ultimate QC)
After the manufacturing department will full the solution, stand in the customer’s position on the finished item top quality verification, in get to ensure the good quality of customer expectations and needs.
six. OQC(Outgoing QC)
Right after the item sample inspection to determine the qualified, enabling storage, but when the concluded product from the warehouse just before the formal shipping of the merchandise, there is a check, this is called the cargo inspection.Examine material:In the warehouse storage and transfer position to confirm, although confirming the shipping of the product is a solution inspection to figure out the certified products.
PACKING
Delivery
Inline Shaft Flange Mounted Xgk Series Helical Gear Reducers
Inline Shaft Flange Mounted XGK Series CZPTcal Gear Reducers
one.Product attributes
1.one. XGK Series Hypoid Bevel CZPTcal Gear Reducer
1.2.Bigger reduction ratio with challenging surface hypoid bevel and helical equipment drive
1.three. Massive output torque,substantial transmission effectiveness, power-conserving
1.four.Fantastic casting of aluminum alloy,light bodyweight,rust-evidence
1.5. A selection of mounting positions,extensive software,effortless using
one.six. Mounting dimension is interchangeable with RV sequence worm gearbox
1.7. Multi-stages equipment push.It is divided into two stage travel (one hypoid bevel equipment and a single helical equipment) and a few stage push(one particular hypoid bevel equipment and two helical gears)
2. CZPT parameters
| Sort | XKG hypoid bevel helical gear reducer |
| Design | XGK63,XGK75 |
| Ratio | 5-150 |
| Colour | blue or OEM colours |
| Materials | ADC12 Aluminum, 20CrMnti |
| Input | connected with standard flange motor and servo motor with numerous specification |
| Output | hollow shaft and soild shaft |
| CZPT | C&U |
| Seal | NAK, SKF |
| Input energy | .12KW-4KW |
| Max outpu ttorque | XGK63(250Nm),XGK75(400Nm) |
| Usages | In industrial device: Food things,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics.. |
| Mounting kind | Foot mounted,flange mounted |
| Lubricant | VG220 |
3.Apps
HangCZPT XG Transmission CZPT reducer are commonly utilised in :
Ceramic CZPT
Glass CZPT
Meals CZPT
CZPTlurgy CZPT
Beer& Consume CZPT
Printing and dyeing CZPT
Textile CZPT
Warehouse Logoistics CZPT
Wooden operating CZPT
environmental protection gear CZPT
Leather CZPT
Pharmacy CZPT
four.Our Providers
four.1.We offer twelve months Guarantee.
four.two. We have countless numbers of gearbox reducers. From Enter Power .06KW to 200KW, Ratio one.three-289.74, Output velocity -1095rpm and Output torque 1.four-62800Nm. They can meet your all diverse demands for different industries.
four.3. We provide E-catalog or Paper catalog,so you can select the design effortlessly according to your requirements
4.four.You are welcome to pay a visit to our manufacturing unit to examine our products,we can help you to e-book the resort or ticket
5.Organization Info
5.one.Our Business:
The Predecessor for ZheCZPT CZPTshine CZPT CO.,Ltd (at first called HangCZPT CZPTg Transmission CZPT CO.,Ltd) Condition-owned army mould enterpriese which set up in 1965.
CZPTshine is positioned in HangCZPT,China and the manufacturing facility addresses an location of about 25000 sq. meters.
Production Capacity:far more than fifty percent a million sets of speed reducer for every yr.
five.two.Our Men and women:
The organization has a robust technical force. It has far more than 400 personnel at present, which includes more than forty engineering professionals and ten specialists and senior engineers experiencing unique allowances of the Point out Council.
5.three. Our Certificates:
Handed ” ISO 9001 CZPT Quality System Certificate”, “CZPT Good quality Credit rating AAA++ Ceritifacte” , ” Swiss SGS Certification”, Iconic Manufacturer in Chinese Electromechanical CZPT”, “CZPT Brand of ZheCZPT Province”, “Non-community Scientific and Technological Organization in ZheCZPT Province”, “Nationwide High and New-tech Organization”, “TOP 50 in Chinese Gear CZPT” “2011 HangCZPT CZPT and Technological R&D Middle” and so on.
six. FAQ
Q:Are you a buying and selling company or producer?
A: The predecessor of HangCZPT XG-TRANSMISSION CZPT Co., Ltd is State-owned CZPTggong Mold Manufacturing facility, a state-owned armed forces industrial company set up in 1965. It accomplished reform in 2002. Given that reform, the company has produced quickly. It took the direct in passing CZPT CZPT Quality Program Certification and CZPT Good quality Credit history AAA++ Certification in 2004, and Swiss SGS Certification in 2009. It has won such titles as “Iconic Manufacturer in Chinese Electromechanical CZPT”, “CZPT Manufacturer of ZheCZPT Province”, “Non-public Scientific and Technological Enterprise in ZheCZPT Province”, “National Large and New-tech Business”, and “Tope fifty in Chinese Equipment CZPT” successively
Q:Where do you base?
A: We are in HangCZPT,ZheCZPT ,China. We have two factories,New manufacturing facility is in Xihu (West Lake) Dis. district,HangCZPT,China and the aged one is in CHangCZPT District,HangCZPT,China.
Q:What varieties of gearbox can you produce for us?
A:Major goods of our business: JWB-X collection mechanical continually variable transmission, RV collection worm gear reducer, B/JXJ cycloidal pin gear pace reducer, NCJ sequence gear reducer, and R, S, K, and F sequence helical-tooth reducer, far more than 1 hundred types and hundreds of technical specs.
Q:What are the application of the gearbox?
A:Goods are broadly utilized in ceramic, glass, foodstuff, metallurgy, beer & consume, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-working device, environmental safety equipment, printing and packaging, pharmacy, and leather. Items are offered in some nations around the world and locations, these kinds of as CZPTpe, CZPTica, and Southeast Asia, and it possesses dozens of distributors and soon after-sale provider brokers.
Q:What is the material you use?
A: Aluminum scenario ( For the RV series worm gearbox,model RV030-one hundred and five)
Cast iron(For the RV collection worm gearbox, design RV110-a hundred and fifty, For the NCJ /F/R/S/K series helical gear reducer)
in Line Shaft Flange Helical Vertical Geared Box Gear Reducer
Detailed Pictures
Item Description
Higher modular style, biomimetic surface area with owned mental house appropriate.Undertake German worm hob to method the worm wheel.
With the specific equipment geometry, it receives high torque, efficiency and long life circle.It can attain the direct mixture for two
sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.Output shaft: sound shaft, hollow shaft.
Solution Parameters
CZPT data:
|
Housing material |
Solid iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment content |
20CrMnTi alloy steel |
|
Floor hardness of gears |
HRC58°~sixty two ° |
|
Equipment core hardness |
HRC33~40 |
|
Input / Output shaft materials |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~five Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat remedy |
tempering, cementiting, quenching, and so forth. |
|
Efficiency |
94%~96% (depends on the transmission stage) |
|
Sound (MAX) |
60~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Brand name of bearings |
China prime model bearing, HRB/LYC/ZWZ/C&U. Or other makes asked for, SKF, FAG, INA, NSK. |
|
Model of oil seal |
NAK — ZheCZPT or other makes asked for |
Our Advantages
Packaging & Delivery
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT metropolis, ZHangCZPTg, as a single expert producer
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
components, owns abundant encounter in this line for many many years.
We are 1 immediate manufacturing facility, with CZPTd generation tools, the robust development group and producing
ability to offer high quality merchandise for consumers.
Our items commonly served to different industries of CZPTlurgy, Substances, textile,medicine,picket and many others. Primary
marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to question us any concerns, excellent offer you always for you for extended phrase organization.
FAQ
Q: Are you buying and selling firm or company?
A: We are manufacturing facility.
Q: How long is your shipping time?
A: CZPTly it is five-ten times if the items are in stock. or it is 15-twenty times if the products are not in inventory.
Q: Can we acquire 1 pc of each and every item for top quality tests?
A: Yes, we are happy to accept demo order for good quality testing.
Q:How to select a gearbox which satisfies your necessity?
A:You can refer to our catalogue to choose the gearbox or we can aid to choose when you give
the specialized data of essential output torque, output pace and motor parameter and many others.
Q: What data shall we give just before positioning a buy buy?
A:a) Kind of the gearbox, ratio, enter and output sort, enter flange, mounting position, and motor informationetc.
b) Housing colour.
c) Buy quantity.
d) Other specific demands.