Product Description
Motor Speed Reducer R57 RF57 Motor Inline Shaft Helical Agricultural gear grove brass miniature Speed worm Reducer gearbox China Industrial
Application of worm Reducer
A worm reducer is a type of gear reducer that uses a worm gear to transmit power between 2 shafts. Worm gears are characterized by their high torque and low speed, which makes them ideal for applications where precision and control are important.
Worm reducers are used in a wide variety of applications, including:
- Lifts and elevators: Worm reducers are used in the drive mechanisms of lifts and elevators to provide high torque and low speed. This allows the lifts and elevators to move smoothly and precisely, even when carrying heavy loads.
- Machine tools: Worm reducers are used in machine tools, such as lathes and milling machines, to provide smooth, precise motion. This allows the machine tools to cut and shape materials accurately and efficiently.
- Conveyors: Worm reducers are used in conveyors to move materials from 1 place to another. The high torque of the worm reducers allows the conveyors to move heavy loads smoothly and efficiently.
- Mixers: Worm reducers are used in mixers to mix ingredients together. The high torque of the worm reducers allows the mixers to mix ingredients quickly and thoroughly.
- Sawmills: Worm reducers are used in sawmills to saw logs into lumber. The high torque of the worm reducers allows the sawmills to saw logs quickly and efficiently.
- Wind turbines: Worm reducers are used in wind turbines to convert the rotational motion of the blades into electrical energy. The high torque of the worm reducers allows the wind turbines to generate electricity even in low wind conditions.
Worm reducers are a versatile and essential part of many machines and devices. They are used in a wide variety of applications, and their high torque and low speed make them ideal for applications where precision and control are important.
Here are some of the benefits of using worm reducers:
- High torque: Worm reducers can provide high torque, which makes them ideal for applications where heavy loads need to be moved.
- Low speed: Worm reducers can provide low speed, which makes them ideal for applications where precision and control are important.
- Smooth operation: Worm reducers operate smoothly, which makes them ideal for applications where noise and vibration need to be minimized.
- Compact size: Worm reducers can be made in a compact size, which makes them ideal for applications where space is limited.
- Low maintenance: Worm reducers require very little maintenance, which makes them a cost-effective option for long-term use.
Worm reducers are a reliable and efficient type of gear reducer that can be used in a wide variety of applications. If you are looking for a gear reducer that can provide high torque, low speed, smooth operation, compact size, and low maintenance, then a worm reducer is a good choice.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-03-29
China Best Sales Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor Highquantity Nmrv Speed Reducer Gearbox gearbox design
Product Description
Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor HighQuantity Nmrv Speed Reducer Gearbox
The reducer is mainly composed of transmission parts (gear or worm), shaft, bearing, case and its accessories.
The cabinet is an important component of the reducer. It is the base of the transmission parts and should have sufficient strength and rigidity.
The box is usually made of grey cast iron, and a cast steel box can also be used for heavy-duty or shock-damped gear units. In order to simplify the process and reduce the cost of the reducer produced by the single unit, a steel plate welded box can be used.
Application of Worm Gear Box
Worm gear boxes are used in a variety of applications where high torque and low speed are required. Some of the most common applications include:
- Lifts and elevators: Worm gear boxes are used in lifts and elevators to provide the high torque and low speed needed to move the elevator car.
- Conveyors: Worm gear boxes are used in conveyors to provide the high torque and low speed needed to move the conveyor belt.
- Machine tools: Worm gear boxes are used in machine tools to provide the high torque and low speed needed to operate the machine tools.
- Wind turbines: Worm gear boxes are used in wind turbines to provide the high torque and low speed needed to rotate the turbine blades.
- Robotics: Worm gear boxes are used in robotics to provide the high torque and low speed needed to move the robot’s arms and joints.
Worm gear boxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.
Here are some of the advantages of using worm gear boxes:
- High torque: Worm gear boxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
- Low speed: Worm gear boxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
- Compact size: Worm gear boxes are typically compact and lightweight, making them easy to install and maintain.
Overall, worm gear boxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.
Here are some additional details about the applications of worm gear boxes:
Lifts and elevators: Worm gear boxes are used in lifts and elevators to transmit power from the motor to the elevator car. This allows the elevator car to move at a controlled speed and torque.
Conveyors: Worm gear boxes are used in conveyors to transmit power from the motor to the conveyor belt. This allows the conveyor belt to move at a controlled speed and torque.
Machine tools: Worm gear boxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
Wind turbines: Worm gear boxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
Robotics: Worm gear boxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
Worm gear boxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Steel |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-01-30
China supplier Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox supplier
Product Description
Process: |
CNC Machining, turning,milling, lathe machining, boring, grinding, drilling,broaching, stamping,etc… |
Surface treatment: |
Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting; |
Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; |
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Black oxide coating, Polishing etc… |
|
Gerenal Tolerance:(+/-mm) |
Gear grade :7Gread (ISO) |
Run Out:0.005mm |
|
Roundness:0.001mm |
|
ID/OD Grinding: 0.002 |
|
Roughness : Ra 0.05 Rz 0.2 |
|
Certification: |
IATF 16949, ISO140001 |
Experience: |
16 years of machining products |
Packaging : |
Standard: carton with plastic bag protecting |
For large quantity: pallet or wooden box as required |
|
Lead time : |
In general:30-60days |
Term of Payment: |
T/T, L/C |
Minimum Order: |
Comply with customer’s demand |
Delivery way: |
Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required |
ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America and Europe.
Now you may have steady customers, and hope you can keep us in the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.
Please feel free to send inquiry to us, and our professional sales manager will get back to you ASAP!
FAQ:
Q1: How can I get the samples?
A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost.
Q2: Can we have our marking,Logo or company name to be printed on your products or package?
A: Sure. Your marking,logo,or company name can be put on your products by Laser machine
Q3: How to order?
A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.
1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
2) Delivery time required
3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
4) Forwarder’s contact details if there’s any in China.
Q4: When can you get the price?
We usually quote within 48 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.
Q5: How can you get a sample to check our quality?
After price confirmation, you can require for samples to check our quality.
Q6: What kind of files do we accept for drawing?
A: PDF, CAD,STP,STEP
Q7: What about the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. Generally speaking,it would need about 30-60days to finish the sample.
Q8: What is our terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Gear Position: | Internal Gear |
Manufacturing Method: | as Requiried |
Toothed Portion Shape: | as Requiried |
Material: | Stainless Steel |
Customization: |
Available
| Customized Request |
---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-01-08
China S Series Helical Worm Gear Motor Gearbox for Agricultural Machine agricultural gearbox near me
Product Description
S series Helical Geared Motor Traits
1. Features:
- Substantial efficiency: seventy five%-80%
- Higher technologies: the helical equipment and a worm gear mixed with an integrated transmission to increase the torque and effectiveness.
- High precision: the equipment is made of higher-top quality alloy steel forging, carbonitriding and hardening therapy, grinding process to make sure higher precision and steady operating.
- Substantial interchangeability: extremely modular, serial style, powerful versatility and interchangeability.
two. Complex parameters
Ratio | six.8-288 |
Enter electrical power | .12-22KW |
Output torque | eleven-4530N.m |
Output speed | five-206rpm |
Mounting sort | Foot mounted, foot mounted with sound shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Enter Strategy | Flange enter(AM), shaft input(Ad), inline AC motor input, or AQA servo motor |
Brake Launch | HF-guide release(lock in the brake launch placement), HR-handbook launch(autom-atic braking placement) |
Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Situation | M1, M2, M3, M4, M5, M6 |
Type | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing substance | HT200 higher-energy forged iron from R37,forty seven,57,67,77,87 |
Housing substance | HT250 Large energy cast iron from R97 107,137,147, 157,167,187 |
Warmth treatment technology | carbonitriding and hardening remedy |
One Stage Performance | 75%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
About Us
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned army CZPT enterprise, was proven in 1965. CZPT specializes in the full energy transmission solution for substantial-end tools production industries primarily based on the purpose of “System Solution, Application Layout and Expert Services”.
Starshine have a strong complex force with above 350 personnel at existing, including more than 30 engineering experts, thirty top quality inspectors, covering an region of 80000 square meters and varieties of sophisticated processing machines and tests equipments. We have a very good foundation for the sector software advancement and provider of large-finish speed reducers & variators proudly owning to the provincial engineering technology study centre,the lab of equipment pace reducers, and the foundation of modern R&D.
Our Group
High quality Handle
Top quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Supply
To Be Negotiated | 1 Piece (Min. Order) |
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Application: | Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
Ratio | 6.8-288 |
Input power | 0.12-22KW |
Output torque | 11–4530N.m |
Output speed | 5-206rpm |
Mounting type | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Position | M1, M2, M3, M4, M5, M6 |
Type | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Single Stage Efficiency | 75%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
To Be Negotiated | 1 Piece (Min. Order) |
###
Application: | Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
Ratio | 6.8-288 |
Input power | 0.12-22KW |
Output torque | 11–4530N.m |
Output speed | 5-206rpm |
Mounting type | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Position | M1, M2, M3, M4, M5, M6 |
Type | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Single Stage Efficiency | 75%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by czh 2023-01-12
China OEM High quality BKM series helical wind turbines variator belt helical gear helical piles worm gearbox power transmission with high quality
Warranty: 1 year
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, forging step cold rolled mill drive shafts Farms, Restaurant, Home Use, Retail, Food Shop, Factory Direct Customized Stainless Steel Linear Knurled Straight Line Bushing Printing Shops, Energy & Mining, Food & Beverage Shops, Advertising Company, Construction works
Weight (KG): 7 KG
Customized support: OEM, High Speed Factory Price Semi Automatic Tabletop Shrink Tunnel Machine Price ODM, OBM
Gearing Arrangement: Worm
Output Torque: up to 5000Nm
Input Speed: 750rpm -2000rpm
Output Speed: 10-500rpm
Color: Customer Request
Housing Material: Cast Iron
Heat treatment: Quenching
Bearing material: ZWZ
ratio: 10,15,30
output shaft dia: 12mm
weight: 7kg
Packaging Details: Standard export Packing(Carton Blanket+ wooden box)
Certifications
Trade Shows
Packaging & ShippingPacking Details : Standard carton/Pallet/Standard wooden case
Delivery Details : 15-30 working days upon payment
Company Information
other series productPrecision Planetary gearboxRobot RV gearbox speed reducerCustom made Non-standard GearboxUDL Series VariatorPYZ Series Helical Tooth Shaft Mounted Reducer8000 Series Cycloidal ReducerSLT Series Spiral Bevel GearboxSLSWL Series Worm Screw JackSLP Series Planetary ReducerSLH/SLB Series High Power ReducerNMRV Series Worm ReducerBKM Series Helical-hypoid ReducerSLRC Series Helical ReducerSLSMR Series Shaft Mounted ReducerSLXG Series Shaft Mounted ReducerX/B Series Cycloidal ReducerSLR/SLF/SLK/SLS Series Helical Reducer Related Products
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Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
PC+Nmrv Double Step Helical Worm Gear Reducer
In depth Photographs
Item Description
Elements:
one. Housing: Die-forged Aluminium Alloy CZPT (RV571~RV090)Solid Iron CZPT (RV110~RV150)
two. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Metal, carburizing, quenching, grinding, floor hardness fifty six-62HRC, .three-.5mm remaining carburized
layer after precise grinding
four. Enter Configurations:
Outfitted with CZPT Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
Strong Shaft Input
Worm Shaft Tail Extension Input
five. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in Strong Shaft Output
Designs:
Hollow Shaft Enter with IEC-normalized Motor Flange
RV571~RV150
Strong Shaft Enter
RV571~RV150
Item Parameters
CZPT Info
Versions |
Rated Electricity |
Rated |
Input Hole |
Enter Shaft |
Output Hole |
Output Shaft |
RV571 |
.06KW~.12KW |
5~sixty |
Φ9 |
Φ9 |
Φ11 |
Φ11 |
RV030 |
.06KW~.25KW |
5~80 |
Φ9(Φ11) |
Φ9 |
Φ14 |
Φ14 |
RV040 |
.09KW~.55KW |
5~one hundred |
Φ9(Φ11,Φ14) |
Φ11 |
Φ18(Φ19) |
Φ18 |
RV050 |
.12KW~one.5KW |
5~a hundred |
Φ11(Φ14,Φ19) |
Φ14 |
Φ25(Φ24) |
Φ25 |
RV063 |
.18KW~two.2KW |
seven.five~one hundred |
Φ14(Φ19,Φ24) |
Φ19 |
Φ25(Φ28) |
Φ25 |
RV075 |
.25KW~4.0KW |
seven.5~100 |
Φ14(Φ19,Φ24,Φ28) |
Φ24 |
Φ28(Φ35) |
Φ28 |
RV090 |
.37KW~four.0KW |
7.five~100 |
Φ19(Φ24,Φ28) |
Φ24 |
Φ35(Φ38) |
Φ35 |
RV110 |
.55KW~seven.5KW |
7.five~a hundred |
Φ19(Φ24,Φ28,Φ38) |
Φ28 |
Φ42 |
Φ42 |
RV130 |
.75KW~seven.5KW |
seven.5~one hundred |
Φ24(Φ28,Φ38) |
Φ30 |
Φ45 |
Φ45 |
RV150 |
2.2KW~15KW |
7.5~one hundred |
Φ28(Φ38,Φ42) |
Φ35 |
Φ50 |
Φ50 |
Ratio: five, 7.five, 10, 15, twenty, twenty five, thirty, forty, fifty, 60, eighty, a hundred
Set up:
Flange Mounted
Foot Mounted
Torque Arm Mounted
Lubrication:
Grease Lubrication
Oil-bath and Splash Lubrication
Cooling:
Normal Cooling
Certifications
Organization Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT town, ZHangCZPTg, as one skilled company
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns prosperous expertise in this line for many several years.
We are a single direct manufacturing facility, with CZPTd production tools, the strong development crew and producing
capability to provide high quality items for clients.
Our items extensively served to various industries of CZPTlurgy, Chemicals, lifting,mining,Petroleum,textile,medication,picket and many others. Primary markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…
Welcome to question us any questions, good offer constantly for you for prolonged term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How extended is your shipping time?
A: CZPTly it is 5-ten times if the merchandise are in inventory. or it is fifteen-20 times if the products are not in stock.
Q: Can we buy 1 laptop of every single merchandise for quality testing?
A: Of course, we are glad to acknowledge trial get for good quality tests.
Q:How to select a gearbox which meets your necessity?
A:You can refer to our catalogue to pick the gearbox or we can assist to choose when you provide
the technological details of necessary output torque, output pace and motor parameter etc.
Q: What info shall we give before placing a obtain buy?
A:a) Kind of the gearbox, ratio, enter and output type, input flange, mounting situation, and motor informationetc.
b) Housing shade.
c) Purchase amount.
d) Other specific requirements.
SA Series Hollow Shaft Output Helical Worm Gear Speed Reducer
Merchandise Description
Merchandise Attributes
Large modular layout, biomimetic area with owned intellectual property appropriate.
Adopt German worm hob to process the worm wheel.
With the unique equipment geometry, it will get high torque, efficiency and lengthy daily life circle.
It can obtain the direct combination for two sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.
Output shaft: sound shaft, hollow shaft.
Principal used for
Chemical sector and environmental protection
CZPT processing
Constructing and building
CZPT and meals
Textile and leather-based
Forest and paper
Auto washing machinery
Detailed Photos
Product Parameters
CZPT data:
Housing content |
Forged iron/Ductile iron |
Housing hardness |
HBS190-240 |
Gear material |
20CrMnTi alloy metal |
Surface hardness of gears |
HRC58°~62 ° |
Equipment main hardness |
HRC33~40 |
Input / Output shaft substance |
42CrMo alloy steel |
Enter / Output shaft hardness |
HRC25~thirty |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment method |
tempering, cementiting, quenching, and so on. |
Performance |
ninety four%~ninety six% (is dependent on the transmission phase) |
Sounds (MAX) |
sixty~68dB |
Temp. increase (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Manufacturer of bearings |
China leading model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers requested, SKF, FAG, INA, NSK. |
Brand name of oil seal |
NAK — ZheCZPT or other manufacturers requested |
Our Rewards
Certifications
Packaging & Shipping and delivery
Company Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT metropolis, ZHangCZPTg, as one particular skilled producer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns abundant experience in this line for numerous several years.
We are one direct factory, with CZPTd manufacturing products, the powerful advancement team and producing potential to offer you high quality merchandise for customers.
Our merchandise widely served to numerous industries of CZPTlurgy, Chemical substances, lifting,mining,Petroleum,textile,drugs,wooden etc. Main marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any inquiries, great offer always for you for long time period organization.
FAQ
Q: Are you buying and selling company or maker?
A: We are manufacturing facility.
Q: How extended is your shipping time?
A: CZPTly it is five-10 days if the merchandise are in stock. or it is fifteen-twenty days if the products are not in inventory.
Q: Can we acquire one laptop of each item for top quality tests?
A: Of course, we are happy to acknowledge trial purchase for high quality tests.
Q:How to select a gearbox which meets your prerequisite?
A:You can refer to our catalogue to choose the gearbox or we can help to decide on when you offer
the complex data of essential output torque, output velocity and motor parameter and so forth.
Q: What information shall we give before putting a purchase buy?
A:a) Type of the gearbox, ratio, enter and output kind, enter flange, mounting position, and motor informationetc.
b) Housing colour.
c) Acquire amount.
d) Other specific specifications.
Sf Series Helical Gear Worm Gear Motor with Flange Output
Solution Description
Merchandise Functions
High modular layout, biomimetic surface with owned mental property proper.
Adopt German worm hob to method the worm wheel.
With the particular gear geometry, it gets substantial torque, performance and long existence circle.
It can obtain the direct mixture for two sets of gearbox.
Mounting manner: foot mounted, flange mounted, torque arm mounted.
Output shaft: solid shaft, hollow shaft.
Major applied for
Chemical sector and environmental safety
CZPT processing
Constructing and construction
CZPT and foods
Textile and leather-based
Forest and paper
Auto washing machinery
Detailed Pictures
Item Parameters
CZPT information:
Housing material |
Forged iron/Ductile iron |
Housing hardness |
HBS190-240 |
Equipment materials |
20CrMnTi alloy steel |
Surface hardness of gears |
HRC58°~62 ° |
Equipment core hardness |
HRC33~forty |
Enter / Output shaft content |
42CrMo alloy steel |
Enter / Output shaft hardness |
HRC25~thirty |
Machining precision of gears |
correct grinding, 6~5 Quality |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, etc. |
Effectiveness |
94%~96% (is dependent on the transmission phase) |
Sound (MAX) |
sixty~68dB |
Temp. increase (MAX) |
40°C |
Temp. increase (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Manufacturer of bearings |
China top model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers asked for, SKF, FAG, INA, NSK. |
Brand name of oil seal |
NAK — ZheCZPT or other makes asked for |
Our Benefits
Certifications
Packaging & Delivery
Company Profile
Xihu (West Lake) Dis.ng Transmission Gear Co., Ltd. positioned HangCZPT metropolis, ZHangCZPTg, as 1 specialist manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare elements, owns wealthy encounter in this line for a lot of a long time.
We are 1 immediate manufacturing facility, with CZPTd generation products, the strong growth group and making potential to provide quality merchandise for buyers.
Our merchandise broadly served to numerous industries of CZPTlurgy, Chemicals, lifting,mining,Petroleum,textile,medication,wooden and many others. Major markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to question us any concerns, great supply usually for you for lengthy phrase organization.
FAQ
Q: Are you buying and selling firm or company?
A: We are factory.
Q: How lengthy is your shipping and delivery time?
A: CZPTly it is 5-10 days if the goods are in stock. or it is 15-20 times if the merchandise are not in stock.
Q: Can we buy one pc of each merchandise for good quality tests?
A: Indeed, we are happy to accept demo get for good quality testing.
Q:How to pick a gearbox which meets your need?
A:You can refer to our catalogue to decide on the gearbox or we can assist to decide on when you give
the technological information of essential output torque, output speed and motor parameter and many others.
Q: What data shall we give ahead of placing a acquire buy?
A:a) Variety of the gearbox, ratio, enter and output type, input flange, mounting placement, and motor informationetc.
b) Housing color.
c) Obtain amount.
d) Other special needs.
Saf Series Helical Worm Gear Reducer
Product Description
Solution Characteristics
Substantial modular design, biomimetic surface with owned mental residence appropriate.
Adopt German worm hob to procedure the worm wheel.
With the particular equipment geometry, it gets substantial torque, efficiency and lengthy daily life circle.
It can obtain the immediate mix for two sets of gearbox.
Mounting manner: foot mounted, flange mounted, torque arm mounted.
Output shaft: strong shaft, hollow shaft.
Principal used for
Chemical sector and environmental protection
CZPT processing
Building and building
CZPT and foodstuff
Textile and leather-based
Forest and paper
Vehicle washing machinery
Comprehensive Photos
Solution Parameters
CZPT info:
Housing content |
Cast iron/Ductile iron |
Housing hardness |
HBS190-240 |
Equipment substance |
20CrMnTi alloy steel |
Surface area hardness of gears |
HRC58°~62 ° |
Gear main hardness |
HRC33~40 |
Input / Output shaft materials |
42CrMo alloy steel |
Input / Output shaft hardness |
HRC25~thirty |
Machining precision of gears |
correct grinding, six~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat therapy |
tempering, cementiting, quenching, and so on. |
Performance |
ninety four%~ninety six% (is dependent on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Model of bearings |
China leading manufacturer bearing, HRB/LYC/ZWZ/C&U. Or other brand names asked for, SKF, FAG, INA, NSK. |
Brand name of oil seal |
NAK — ZheCZPT or other manufacturers requested |
Our Advantages
Certifications
Packaging & Shipping and delivery
Business Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. positioned HangCZPT town, ZHangCZPTg, as 1 expert company and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare areas, owns abundant expertise in this line for several years.
We are one particular direct manufacturing unit, with CZPTd creation tools, the sturdy development crew and generating capacity to offer you high quality items for customers.
Our items widely served to numerous industries of CZPTlurgy, Chemical compounds, lifting,mining,Petroleum,textile,medication,wooden and so on. Principal marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to request us any concerns, great offer you always for you for extended term enterprise.
FAQ
Q: Are you buying and selling organization or maker?
A: We are manufacturing facility.
Q: How long is your shipping and delivery time?
A: CZPTly it is five-ten days if the goods are in stock. or it is fifteen-twenty times if the items are not in stock.
Q: Can we purchase one personal computer of each and every product for high quality testing?
A: Of course, we are glad to accept trial purchase for quality testing.
Q:How to decide on a gearbox which satisfies your need?
A:You can refer to our catalogue to decide on the gearbox or we can assist to decide on when you provide
the complex information of needed output torque, output velocity and motor parameter and many others.
Q: What details shall we give just before inserting a obtain buy?
A:a) Variety of the gearbox, ratio, enter and output type, input flange, mounting placement, and motor informationetc.
b) Housing coloration.
c) Buy quantity.
d) Other special requirements.
S37 Series Helical Worm Gear Reducer
S sequence CZPTcal Geared Motor Qualities
1. Features:
- Large efficiency: seventy five%-80%
- Substantial engineering: the helical equipment and a worm gear mixed with an built-in transmission to enhance the torque and performance.
- Large precision: the gear is made of substantial-quality alloy metal forging, carbonitriding and hardening therapy, grinding process to make certain substantial precision and secure managing.
- Substantial interchangeability: extremely modular, serial design, strong versatility and interchangeability.
two. CZPT parameters
Ratio | six.eight-288 |
Input electrical power | .twelve-22KW |
Output torque | eleven-4530N.m |
Output velocity | five-206rpm |
Mounting type | Foot mounted, foot mounted with sound shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined gap, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Enter Method | Flange input(AM), shaft enter(Advert), inline AC motor input, or AQA servo motor |
Brake Release | HF-handbook release(lock in the brake launch position), HR-guide launch(autom-atic braking placement) |
Thermistor | TF(Thermistor safety PTC thermisto) TH(Thermistor defense Bimetal swotch) |
Mounting Place | M1, M2, M3, M4, M5, M6 |
Kind | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing substance | HT200 high-toughness cast iron from R37,47,fifty seven,sixty seven,seventy seven,87 |
Housing content | HT250 Substantial energy forged iron from R97 107,137,147, 157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Single Stage Effectiveness | seventy five%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
About Us
ZheCZPT CZPTshine CZPT Co.,Ltd,the predecessor was a state-owned military mould company, was proven in 1965. CZPTshine specializes in the comprehensive power transmission solution for high-finish products manufacturing industries primarily based on the aim of “Platform Product, Software Design and style and Skilled Provider”.
CZPTshine have a powerful specialized power with above 350 workers at existing, like more than 30 engineering professionals, thirty quality inspectors, masking an area of 80000 sq. meters and types of CZPTd processing machines and testing equipments. We have a great foundation for the market application advancement and services of higher-finish speed reducers & variators possessing to the provincial engineering technological innovation investigation heart,the lab of gear speed reducers, and the foundation of present day R&D.
Our Staff
Top quality Management
Top quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery