Product Description
SAF Series B5 Flange Mounted Helical-Worm Gear Box with Servo Motor with Flange Connection
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
Technical data
Product Name | SAF Series B5 Flange Mounted Helical-Worm Gear Box with Servo Motor with Flange Connection |
Power | 0.12kw-30kw |
Torque | 1.4N · m ~ 23200N · m |
Output speed | 0.06 ~ 374r/min |
Gear material | 20CrMnTi alloy steel |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Noise Test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX) | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Machining precision of gears | 5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 95%~96% (depends on the transmission stage) |
Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
Input mode | Direct motor, shaft input and connecting flange input |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Detailed Photos
Company Profile
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
Installation Instructions
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Vertical Axis Output |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
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Contribution of Agricultural Gearboxes to Farming Machinery Versatility
Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:
- Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
- Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
- Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
- Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
- Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
- Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
- Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
- Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
- Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
- Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.
Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-02-15
China R Series Helical Gear Motor Gear Box gearbox for agricultural machinery
Product Description
R Series Helical Gear Motor Gear Box
Complex information:
one. Ratio range: 5 (merged with can reach large)
2. Enter electricity: .18-7.5KW
3. Output speed selection: 5
four. Allow torque rang: ≤ 118 N. M
Characteristic of pace variator:
1. Large energy, rotation, trustworthy ability
two. The precision of pace regulation is .5-1per round
3. Stable efficiency, reduced sounds, and long longevity
four. Sturdy ability to be fabricate, it can be fabricated with other reducer to realize low-speed variation
To Be Negotiated | 1 Piece (Min. Order) |
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Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Customerized |
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Samples: |
US$ 500/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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To Be Negotiated | 1 Piece (Min. Order) |
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Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Customerized |
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Samples: |
US$ 500/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by czh 2022-12-22
China Professional XLD2-17-0.75KW vertical mounted Planetary gear cycloidal gearbox gear box speed reducer with motor with Hot selling
Warranty: 1 years, 12months
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Construction works , Energy & Mining
Customized support: OEM, ODM, OBM
Gearing Arrangement: Cycloidal
Output Torque: up to 20000nm
Input Speed: less than 2000rpm
Output Speed: 15-127rpm
gear arrangement: cycloidal
Material of gear: 20CrMnTi with high precision grinding
Material of Housing: cast iron
Material of shaft: 40Cr with carburizing and quenching
Input format: IEC flange, direct with motor, shaft input
Mounting Position: Horizontal (foot mounted) or Vertical (flange mounted)
Gear Ratio: 11,17,23,29,35, plastic pulley wheels high hardness heavy machinery nylon pulley nylon elevator pulley 43,59,71, 87
OEM service: available
Application: packing machine, food process, lift, crane, agitator, feeder
Packaging Details: Export Standard wooden case, plywooden case with pallet
Cycloidal gearboxCycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission with many advantages: Houshing:Casting IronGearset:Cycloid wheel & Pin wheelInput Configurations:Equipped with Electric Motors (AC Motor, Brake Motor, Explosion-proof Motor, Regulated Speed Motor, Hydraulic Motor)IEC-normalized Motor Flange, High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor Keyed Solid Shaft InputOutput Configurations:Keyed Solid Shaft Output Feature OneEconomic but High efficiency, the average efficiency is over 90%
Feature Two Large reduction ratio, 1-stage ratio 9~87, 2-stage ratio 121~1849, larger reduction ratio is available by 3-stage or multistagecombinations.1 Stage Ratio: 9, 11, 17, 23, 29, 35, 43, 59, 71, 872 Stage Ratio: 121, 187, 289, Aluminum alloy ac motor die-casting flange WMRV 040 050 063 worm reduction gear box 385, 473, 595, 731, 989, 1225, 1849 Feature ThreeLow speed, low frequency: mainly used for heavy load, low speed and no frequent work place1 Stage Ratio: 9, 11, 17, 23, 29, 35, 43, 59, Electric HangZhou coil unit bldc cheap price ac outdoor winding machine manufacturer ceiling cooling fan motors 71, 87 Related Products Packing&Shipping Company IntroductionHow to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
China manufacturer Bringsmart DC Motor High Torque12v DC Worm Gear Motor 3-210rpm Reversed 24v Self-lock Mini Reduction Box Micro tools JGY-370 near me manufacturer
Model Number: JGY-370
Usage: BOAT, Car, Electric Bicycle, customized cast iron lifting pulley for elevator from factory FAN, Home Appliance, DIY
Type: GEAR MOTOR
Torque: 0.5-20kg.cm-Load
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 3-210 RPM
Continuous Current(A): 60-250mA
Efficiency: IE 2
Product Name: JGY-370 Worm Motor
Shaft diameter: 6mm
Output Shaft Shape: D-shaped Shaft
Certification: CCC, Netzsch Customized From China Epdm Viscou Liquid Part Bn35-24 Seepex Type Foam Pump Stator ce, RoHS
Packaging Details: 168pcs/CTN, CTN size:L40*30*30cm
BringSmart JGY-370 6V 12V Micro DC Worm Gear Motor Reverse High Torque Reducer Self-lock 12 Volt Engine 24V Electric Motor
Brand name
BringSmart
Main Product
DC Motor, SUNLOP Counter Gear-2TR for hiace auto parts 33421-60170 good quality gearbox Counter Shaft for hiace commuter van accessories AC Motor, DC Linear Actuator View more —-> Click here
Advantages
Rigorous Product Development, DC24V brake with WPL 1 to 32 low rpm ac servo motor Excellent Production Team, Professional Sales Team, Good After-sales Service
Delivery Time
Within 15 days
OEM
Accepted
We offer Customized Speed service. And only we can offer so much speed for choosing. 6V No Load Speed: 150rpm/min 90rpm/min 40rpm/min 30rpm/min 23rpm/min 18rpm/min 10rpm/min 6rpm/min 12V No Load Speed: 210rpm/min 150rpm/min 130rpm/min 90rpm/min 55rpm/min 40rpm/min 32rpm/min 30rpm/min 25rpm/min 23rpm/min 18rpm/min 14rpm/min 10rpm/min 8rpm/min 6rpm/min 3rpm/min 24V No Load Speed: 210rpm/min 150rpm/min 130rpm/min 10rpm/min 90rpm/min 55rpm/min 50rpm/min 40rpm/min 32rpm/min 30rpm/min 25rpm/min 23rpm/min 20rpm/min 18rpm/min 15rpm/min 14rpm/min 11rpm/min 10rpm/min 8rpm/min 6rpm/min 4rpm/min
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Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
Hydraulic Motor Inline Transmission Planetary Gear Box Speed Reducer
CZPT Motor Inline Transmission Planetary Equipment Box Pace Reducer
Crucial characteristic:
- Planetary gearbox is made by modular design and style, and can be mixed in accordance to client’s ask for
- Involuted planetary gear design
- Nodular forged iron Housing to improve rigidity and antiknock
- CZPT obligation bearing on low‐speed shaft, and can bear huge radial load because of to proportionate distribution of torque
- All gears are case hardened to get large surface area hardness, which promise transmission performance and complete gearbox’s lifestyle
- Planetary gearbox has 16 designs for various torque selection, and every single product have 1‐5 reduction stages to achieve distinct ratios
- Ratio selection: three.15‐9000
- Enter energy: .25‐55KW
- Allow torque rang: ≤ 800000N. M
- Output speed: .425‐445 r/min
- Construction manner: Chance of flange, foot, or shaft mounting options
- Broad and comprehensive assortment of N series for industrial purposes
- Lower speed shaft design and style: Cylindrical with important, splined, hollow with shrink disc or splined hollow shaft
- Rigid and exact nodular cast iron casing
- Reduced sound managing, higher producing top quality regular
- Substantial and trustworthy performance, load capability and minimal pace shaft bearing
Information Sheet :Knowledge Sheet :
Torque variety | 1000 … 540000 Nm | Input | IEC Flange |
CZPT score (n1 = 1500 min-1) | up to 200kW | CZPT motor | |
Equipment ratios | three.15 … 5000 | Solid enter shaft with or CZPT fan cooling – inch or metric dims. | |
Equipment unit variations | In line | Relevant AC motors | Integral motors and brake motors |
Correct angle (with bevel equipment set) | IEC-normalized motors and brake motors | ||
Mounting variety | Foot | Single and twin speed motors | |
Flange mounted | Main brake characteristics | DC and AC source | |
Torque-arm | CZPTer brake response by means of electronically controlled rectifier | ||
Output shaft options | Reliable shaft | Major motor choices | Thermistors and thermostat sensors |
Splined shaft | Impartial pressured cooling | ||
Female splined shaft | Line driver and press-pull incremental encoder | ||
Hollow shaft with shrink disc |
Inline Transmission Planetary Gear Box Speed Reducer with Hydraulic Motor
Inline Transmission Planetary Equipment Box Speed Reducer With CZPT Motor
Essential characteristic:
- Planetary gearbox is developed by modular design, and can be merged according to client’s request
- Involuted planetary gear design and style
- Nodular solid iron Housing to improve rigidity and antiknock
- CZPT obligation bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of torque
- All gears are scenario hardened to get high area hardness, which guarantee transmission performance and whole gearbox’s life
- Planetary gearbox has 16 models for different torque variety, and every product have 1‐5 reduction phases to attain diverse ratios
- Ratio selection: three.15‐9000
- Enter power: .25‐55KW
- Allow torque rang: ≤ 800000N. M
- Output pace: .425‐445 r/min
- Construction method: Possibility of flange, foot, or shaft mounting solutions
- Broad and extensive range of N sequence for industrial apps
- Reduced velocity shaft style: Cylindrical with crucial, splined, hollow with shrink disc or splined hollow shaft
- Rigid and specific nodular solid iron casing
- Lower noise operating, higher producing good quality standard
- Large and reputable functionality, load capacity and reduced pace shaft bearing
Info Sheet :Data Sheet :
Torque selection | a thousand … 540000 Nm | Enter | IEC Flange |
CZPT score (n1 = 1500 min-one) | up to 200kW | CZPT motor | |
Equipment ratios | 3.15 … 5000 | Solid input shaft with or CZPT supporter cooling – inch or metric dims. | |
Gear unit versions | In line | Applicable AC motors | Integral motors and brake motors |
Right angle (with bevel gear established) | IEC-normalized motors and brake motors | ||
Mounting sort | Foot | Single and dual pace motors | |
Flange mounted | Main brake features | DC and AC offer | |
Torque-arm | CZPTer brake response via electronically managed rectifier | ||
Output shaft choices | Solid shaft | Major motor choices | Thermistors and thermostat sensors |
Splined shaft | Unbiased pressured cooling | ||
Feminine splined shaft | Line driver and thrust-pull incremental encoder | ||
Hollow shaft with shrink disc |
Marine Transmissions Swl Gearbox Enginer Gearbox Motor Ep Planetary Gear Box Gear Reducer for Ball Mill
electric powered motor |
motor |
geared motor |
gear |
transmission gearbox |
gear box |
spare parts |
equipment motor |
geared motor |
transmission |
PLANETARY Equipment REDUCER, PLANETARY Gear BOX, DC PLANETARY Equipment MOTOR,
double planetary mixer, planetary concrete mixer, planetary gearbox motor, planetary gearbox flange
newgear planetary reducer, planetary mixers accessories
NON-CZPT equipment pace reducer
CZPT Equipment reducer manufacturing
Business information
Established in 1985, SCZPTAN TRANSMISSION CZPT CO., LTD is a substantial and new engineering organization engaging in research, develop and manufacture for reducer & pace variator, one of the director member of China Reducer Affiliation of China CZPT CZPT.
It covers a lot more than 40,000 square meters, has far more than four hundred staff , 20% of whom are professionals, outfitted with more than 300 sets the most CZPTd accurate numerical control equipment, including German HOFLER forming gear grinding equipment to increase good quality.
set up a lot more than 30 countrywide revenue branches to provide our customers in time and completely.
Our products also exported to more than 30 countries main in CZPTpe, Asia CZPTica, and Africa, with substantial track record.
Top quality handle
Packing
Associated GEARBOX varieties
CZPT Planetary gearbox | Robotic RV gearbox pace reducer |
CZPT manufactured Non-standard CZPT | UDL Series Variator |
PYZ Collection CZPTcal Tooth Shaft Mounted Reducer | 8000 Series Cycloidal Reducer |
SLT Series Spiral Bevel CZPT | SLSWL Sequence Worm CZPT Jack |
SLP Collection Planetary Reducer | SLH/SLB Collection Substantial Energy Reducer |
NMRV Collection Worm Reducer | BKM Collection CZPTcal-hypoid Reducer |
SLRC Collection CZPTcal Reducer | SLSMR Collection Shaft Mounted Reducer |
SLXG Collection Shaft Mounted Reducer | X/B Series Cycloidal Reducer |
SLR/SLF/SLK/SLS Sequence CZPTcal Reducer | AC/DC Motor |
Major solution list: 16 sequence including SLR/SLS/SLK/SLF series hard tooth flank equipment reducer , SLRC sequence aluminium circumstance helical gear reducers,SLHSLB collection substantial energy velocity reducer, SLP collection planetary speed reducer, X/B sequence cycloidal reducer, SLXG collection shaft-mounted equipment box, SLSWL sequence worm screw jack, SLT series helical cone gear box, altogether more than 10,000 ratios, numerous specification make us at the head of domestic transmission market, extensively serve the mechanical transmission field of light-weight & hefty market this sort of as: beer & beverage, mining machine, meals packing, textile printing, rubber & plastic substance, petrochemical business, jack-up transportation, pharmacy & process hides, environmental protection tools.
Certificate
FAQ
1.Payment CZPT: TT, L/C
two.Shipping and delivery time: about thirty days from obtain payment.
3.We accept CZPT goods as per your unique prerequisite.
four.Xihu (West Lake) Dis.traces for the Variety:Generally we can decide on 1 machine which is suitable for you with some informations from you,such as ratio/motor speed/mounting dimension/ out torque and many others.
5.If the bare minimum purchase sum is in surplus of $10000, there are preferential.
Q1: What info ought to I notify you to affirm the product?
A:Product/Measurement, Transmission Ratio, Shaft instructions & Order amount.
Q2: What can i do if I never know which one I need to have?
A:Dont be concerned, Deliver as significantly info as you can, our crew will help you uncover the appropriate a single you are looking for.
Q3: What is your merchandise warranty time period?
A:We supply 1 12 months warranty because the vessel departure date left China.
Q4: Are you investing organization or producer ?
A: We are factory.
Q5: How long is your supply time?
A: CZPTly it is 5-ten times if the products are in inventory. or it is fifteen-twenty days if the products are not in stock, it is according to amount.
Q6: Do you provide samples ? is it free or extra ?
A: Indeed, we could supply the sample for free charge but do not pay out the cost of freight.
Q7: What is your terms of payment ?
A: Payment=1000USD, thirty% T/T in CZPT ,equilibrium prior to shippment.
If you have another query, pls come to feel totally free to make contact with us as beneath:
Make contact with Us
8000 Series Gearbox Natica Gear Reducer Forward Reverse Gear Box DC Brake Motor with Gearbox Bolt Variation
Product Description
gear reducer X/B cyclo drive pinwheel flange mounting equipment box pace reducer x/b sequence for concrete mixer for skiphoist
Swift Information:
Variety: XB series Cycloidal Pin Wheel Speed Reducer
Enter Pace: 1000-1500rmp
Output Speed: .three-280rpm
Certification: CZPT CE
Ex Electrical power:.09-132KW
Guarantee: 1Years from the info of shipping
Merchandise Title | XB series Cycloidal Pin Wheel Speed Reducer |
The Equipment Substance | GCR15 |
The situation Material | Solid Iron |
Color | Blue,Eco-friendly, or CZPTized |
HS Code | 84834090 |
Model | X3 |
Shipping time | 7-10days |
Brand | CZPT |
Software:
Technical specs (Model) |
X Collection, Single | one two three 4 5 6 7 eight 9 10 11 |
B Sequence, One | 1 2 three four 5 six seven eight | |
X Sequence, CZPT | 42 fifty three 63 seventy four 84 eighty five 95 106 116 117 | |
B Sequence, CZPT | 20 31 forty one 52 fifty three sixty three 74 eighty four eighty five | |
X Sequence Triple | 642 742 842 852 853 952 953 1063 1164 1174 | |
B Series Triple | 420 520 530 531 630 741 842 | |
Ratio | Singel | 6 7 9 eleven seventeen 23 twenty five 29 35 forty three 59 seventy one 87 |
CZPT | 121 187 289 391 473 493 595 731 841 1003 1225 1505 1849 2065 2537 3481 5133 | |
Triple | 2055–658503 |
Ceramic CZPT Glass CZPT Foodstuff CZPT CZPTlurgy CZPT Beer& Consume CZPT
Printing and dyeing CZPT Textile CZPT Warehouse Logoistics CZPT Wood working CZPT
environmental security equipment CZPT Leather CZPT Pharmacy CZPT
Firm Info
The Greatest Non-CZPT Style Manufacturing facility
Our Certifications
Packing&Supply
Associated Item
FAQ
1.Payment CZPT: TT, L/C
2.Supply time: about 30 days from acquire payment.
three.We acknowledge CZPT merchandise as for every your particular prerequisite.
four.Xihu (West Lake) Dis.strains for the Assortment:Generally we can pick 1 machine which is suitable for you with some informations from you,such as ratio/motor pace/mounting dimension/ out torque and so forth.
five.If the minimal order amount is in excess of $ten thousand, there are preferential.
Q1: What information ought to I notify you to validate the product?
A:Model/Measurement, Transmission Ratio, Shaft instructions & Buy amount.
Q2: What can i do if I never know which one particular I need to have?
A:Dont worry, Send as much details as you can, our group will assist you locate the right one you are looking for.
Q3: What is your merchandise warranty period of time?
A:We offer you 1 calendar year guarantee since the vessel departure date left China.
If you have one more issue, pls come to feel free of charge to speak to us as under:
Make contact with Us
Power Transmission Gear Box Reducer Geared Motor
CZPTshine CZPT NCJ Series CZPTcal Geared Motor
Attributes:
- High performance and strength conserving: lower energy, lower noise, little vibration, lower temperature increase, wide output velocity, and higher effectiveness: 92%-96%.
- With extensive variable selection of voltage and frequency motor from 20HZ to 60HZ, and voltage from 320V to 420V.
- Modular layout with strong interchangeability.
- Iron or aluminum casting residence, good rigidity, high strength and superb warmth-reduction.
- CZPTd design and style: gear pair processed by carburizing and quenching heat therapy, and distinctive low noise gear tooth layout to make certain the service daily life.
- Cost-free upkeep: particular lubrication to ensure regular running for 20,000 several hours CZPT oil substitute
- Easy alternative: can replace cycloid gearbox and upgrade solution
CZPT parameters
Kind | Previous Kind | Output Torque | Output Shaft Dia. |
SNR02 | NCJ02 | 130N.m | φ22 |
SNR03 | NCJ03 | 250N.m | φ28 |
SNR04 | NCJ04 | 500N.m | φ32 |
SNR05 | NCJ05 | 750N.m | φ40 |
SNRW03Y | NCJT03Y2 | 250N.m | φ35 |
SNRL04Y | NCJF04Y2 | 450N.m | φ35 |
About CZPTshine CZPT
ZheCZPT CZPTshine CZPT Co.,Ltd(CZPTshine) have a robust technical force with more than 350 staff at present, which includes above thirty engineering experts, 30 good quality inspectors, covering an region of 80000 sq. meters and varieties of CZPTd processing machines and tests equipments. We have a excellent foundation for the sector application growth and provider of higher-stop speed reducers & variators proudly owning to the provincial engineering technologies analysis centre,the lab of gear velocity reducers, and the base of contemporary R&D.
Our products are widely employed in ceramic market, glass industry, woodworking equipment , large voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPTshine technically provide the specialist merchandise & service for the medium and large-end consumers, and our gearboxes are ideal-marketing in domestic, and even in overseas , these kinds of as in CZPTpe, North CZPTica, South CZPTica, Center CZPT, South Asia, Southeast Asia, Africa…etc.
In the long term , CZPTshine will keep the creed of “serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “quality produces value” to target on the customers’ requirements and supply them the competitive transmission remedy and create worth for them consistently, and make a higher-finish gear producing market and create a favored brand name of changing import items and upgrading continually for the end end users.
Team
Good quality Control
Good quality:Insist on Advancement,Strive for Excellence With the improvement of tools production indurstry,buyer never ever satirsfy with the present high quality of our merchandise,on the contrary,wcreate the price of top quality.
High quality policy:to enhance the all round stage in the subject of electricity transmission
Good quality See:Constant Enhancement , pursuit of excellence
Good quality Philosophy:High quality produces price
three. Incoming Quality Control
To establish the AQL appropriate amount of incoming material management, to offer the materials for the total inspection, sampling, immunity. On the acceptance of qualified items to warehousing, substandard merchandise to take return, examine, rework, rework inspection responsible for monitoring negative, to keep an eye on the provider to consider corrective actions to avert recurrence.
four. Approach Top quality Management
The manufacturing site of the very first assessment, inspection and last inspection, sampling in accordance to the specifications of some projects, judging the top quality modify craze found irregular phenomenon of production, and supervise the production division to increase, eradicate the irregular phenomenon or condition
5. FQC(Ultimate QC)
Soon after the production section will total the item, stand in the customer’s place on the finished merchandise top quality verification, in order to ensure the quality of customer anticipations and demands.
six. OQC(Outgoing QC)
Right after the product sample inspection to decide the competent, enabling storage, but when the completed item from the warehouse prior to the official shipping and delivery of the goods, there is a check out, this is called the cargo inspection.Examine articles:In the warehouse storage and transfer position to affirm, although confirming the shipping of the solution is a product inspection to establish the qualified items.
Packing
Delivery
Ka Series Helical Bevel Gear Box Motor
In depth Photographs
Solution Description
High modular design, biomimetic surface area with owned intellectual property proper.Undertake German worm hob to approach the worm wheel.
With the special gear geometry, it receives high torque, effectiveness and long life circle.It can accomplish the immediate blend for two
sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.Output shaft: sound shaft, hollow shaft.
Solution Parameters
CZPT data:
Housing materials |
Solid iron/Ductile iron |
Housing hardness |
HBS190-240 |
Gear content |
20CrMnTi alloy metal |
Surface hardness of gears |
HRC58°~62 ° |
Equipment main hardness |
HRC33~forty |
Input / Output shaft content |
42CrMo alloy steel |
Input / Output shaft hardness |
HRC25~thirty |
Machining precision of gears |
exact grinding, six~five Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat therapy |
tempering, cementiting, quenching, etc. |
Effectiveness |
94%~ninety six% (depends on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. increase (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Model of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brand names requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheCZPT or other brands requested |
Our Benefits
Packaging & Shipping and delivery
Certifications
Organization Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. positioned HangCZPT town, ZHangCZPTg, as 1 professional maker
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
areas, owns rich expertise in this line for a lot of many years.
We are a single direct manufacturing unit, with CZPTd generation gear, the powerful improvement crew and creating
capability to supply quality merchandise for consumers.
Our products broadly served to a variety of industries of CZPTlurgy, Chemical compounds, textile,medication,wooden and so on. Major
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to inquire us any inquiries, excellent supply often for you for prolonged term company.
FAQ
Q: Are you investing organization or maker?
A: We are manufacturing facility.
Q: How long is your supply time?
A: CZPTly it is 5-10 days if the items are in inventory. or it is fifteen-twenty days if the products are not in inventory.
Q: Can we purchase one pc of each and every merchandise for top quality screening?
A: Of course, we are happy to settle for trial get for quality screening.
Q:How to pick a gearbox which fulfills your need?
A:You can refer to our catalogue to select the gearbox or we can aid to decide on when you offer
the technical info of required output torque, output velocity and motor parameter and so forth.
Q: What data shall we give prior to putting a buy buy?
A:a) Type of the gearbox, ratio, input and output sort, enter flange, mounting place, and motor informationetc.
b) Housing color.
c) Buy amount.
d) Other particular requirements.