Product Description
Factory high quality WP series 90 degree worm reduction gear box for electric motor
Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CHINAMFG shaft or hollow hole
Product Parameters
|
Model Ratio |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
60 |
|
40 |
0.4 |
0.33 |
0.26 |
0.24 |
0.22 |
0.16 |
0.14 |
o.12 |
|
50 |
0.65 |
0.52 |
0.40 |
0.37 |
0.34 |
0.27 |
0.24 |
0.20 |
|
60 |
1.00 |
0.82 |
0.65 |
0.59 |
0.54 |
0.45 |
0.40 |
0.32 |
|
70 |
1.60 |
1.35 |
1.10 |
0.96 |
0.82 |
0.67 |
0.61 |
0.52 |
|
80 |
2.20 |
1.78 |
1.36 |
1.28 |
1.20 |
0.90 |
0.80 |
0.75 |
|
100 |
3.60 |
3.10 |
2.60 |
2.35 |
2.10 |
1.68 |
1.30 |
1.00 |
|
120 |
5.20 |
4.35 |
3.50 |
3.25 |
3.00 |
2.20 |
1.90 |
1.50 |
|
135 |
9.75 |
7.85 |
6.00 |
5.50 |
5.00 |
3.69 |
2.89 |
2.30 |
|
147 |
10.71 |
8.43 |
6.18 |
5.71 |
5.23 |
3.84 |
3.09 |
2.52 |
|
155 |
12.80 |
9.90 |
7.00 |
6.53 |
6.00 |
4.40 |
3.61 |
3.00 |
|
175 |
17.30 |
13.60 |
10.00 |
9.13 |
8.30 |
6.18 |
4.85 |
4.07 |
|
200 |
22.60 |
18.20 |
13.86 |
12.75 |
11.67 |
8.78 |
6.71 |
5.58 |
|
250 |
33.20 |
27.40 |
21.60 |
20.00 |
18.43 |
14.00 |
10.43 |
8.62 |
Product Description
Product Description
(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.
(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen
The role of main reducer:
1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.
Company Profile
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| Application: | Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Type: | Worm Gear Box |
| Customized Support: | OEM, ODM, Obm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-02-18
China OEM Flange Input Gear Box Vertical Mounted Wpo Wpx Wpa Type Worm Cast Iron Wp Series Reduction Worm Speed Reducer Reduction Gearbox agricultural gearbox suppliers
Product Description
Factory high quality WP series 90 degree worm reduction gear box for electric motor
Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CZPT shaft or hollow hole
Product Parameters
|
Model Ratio |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
60 |
|
40 |
0.4 |
0.33 |
0.26 |
0.24 |
0.22 |
0.16 |
0.14 |
o.12 |
|
50 |
0.65 |
0.52 |
0.40 |
0.37 |
0.34 |
0.27 |
0.24 |
0.20 |
|
60 |
1.00 |
0.82 |
0.65 |
0.59 |
0.54 |
0.45 |
0.40 |
0.32 |
|
70 |
1.60 |
1.35 |
1.10 |
0.96 |
0.82 |
0.67 |
0.61 |
0.52 |
|
80 |
2.20 |
1.78 |
1.36 |
1.28 |
1.20 |
0.90 |
0.80 |
0.75 |
|
100 |
3.60 |
3.10 |
2.60 |
2.35 |
2.10 |
1.68 |
1.30 |
1.00 |
|
120 |
5.20 |
4.35 |
3.50 |
3.25 |
3.00 |
2.20 |
1.90 |
1.50 |
|
135 |
9.75 |
7.85 |
6.00 |
5.50 |
5.00 |
3.69 |
2.89 |
2.30 |
|
147 |
10.71 |
8.43 |
6.18 |
5.71 |
5.23 |
3.84 |
3.09 |
2.52 |
|
155 |
12.80 |
9.90 |
7.00 |
6.53 |
6.00 |
4.40 |
3.61 |
3.00 |
|
175 |
17.30 |
13.60 |
10.00 |
9.13 |
8.30 |
6.18 |
4.85 |
4.07 |
|
200 |
22.60 |
18.20 |
13.86 |
12.75 |
11.67 |
8.78 |
6.71 |
5.58 |
|
250 |
33.20 |
27.40 |
21.60 |
20.00 |
18.43 |
14.00 |
10.43 |
8.62 |
Product Description
Product Description
(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.
(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen
The role of main reducer:
1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.
Company Profile
| Application: | Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Type: | Worm Gear Box |
| Customized Support: | OEM, ODM, Obm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by CX 2023-11-12
China manufacturer Output Flange Mounted RV Worm Reducer Speed Reduction Gearbox with Hot selling
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 12/Piece
1 Piece(Min.Order) | |
|---|
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by CX 2023-05-26
Output Flange Mounted RV Series Worm Reducer with Ral5010 Blue
Detailed Pictures
Item Description
Components:
1. Housing: Die-cast Aluminium Alloy CZPT (RV571~RV090)Forged Iron CZPT (RV110~RV150)
2. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Metal, carburizing, quenching, grinding, floor hardness fifty six-62HRC, .three-.5mm remaining carburized
layer right after specific grinding
four. Enter Configurations:
Geared up with CZPT Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
Strong Shaft Input
Worm Shaft Tail Extension Enter
5. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in Sound Shaft Output
Designs:
Hollow Shaft Input with IEC-normalized Motor Flange
RV571~RV150
Strong Shaft Input
RV571~RV150
Solution Parameters
CZPT Information
|
Versions |
Rated Power |
Rated |
Input Hole |
Input Shaft |
Output Gap |
Output Shaft |
|
RV571 |
.06KW~.12KW |
five~sixty |
Φ9 |
Φ9 |
Φ11 |
Φ11 |
|
RV030 |
.06KW~.25KW |
5~80 |
Φ9(Φ11) |
Φ9 |
Φ14 |
Φ14 |
|
RV040 |
.09KW~.55KW |
5~a hundred |
Φ9(Φ11,Φ14) |
Φ11 |
Φ18(Φ19) |
Φ18 |
|
RV050 |
.12KW~1.5KW |
five~one hundred |
Φ11(Φ14,Φ19) |
Φ14 |
Φ25(Φ24) |
Φ25 |
|
RV063 |
.18KW~2.2KW |
7.five~one hundred |
Φ14(Φ19,Φ24) |
Φ19 |
Φ25(Φ28) |
Φ25 |
|
RV075 |
.25KW~four.0KW |
7.five~a hundred |
Φ14(Φ19,Φ24,Φ28) |
Φ24 |
Φ28(Φ35) |
Φ28 |
|
RV090 |
.37KW~4.0KW |
7.five~100 |
Φ19(Φ24,Φ28) |
Φ24 |
Φ35(Φ38) |
Φ35 |
|
RV110 |
.55KW~seven.5KW |
7.5~a hundred |
Φ19(Φ24,Φ28,Φ38) |
Φ28 |
Φ42 |
Φ42 |
|
RV130 |
.75KW~seven.5KW |
seven.five~100 |
Φ24(Φ28,Φ38) |
Φ30 |
Φ45 |
Φ45 |
|
RV150 |
two.2KW~15KW |
seven.5~one hundred |
Φ28(Φ38,Φ42) |
Φ35 |
Φ50 |
Φ50 |
Ratio: five, seven.5, ten, fifteen, 20, twenty five, thirty, forty, fifty, 60, 80, one hundred
Installation:
Flange Mounted
Foot Mounted
Torque Arm Mounted
Lubrication:
Grease Lubrication
Oil-tub and Splash Lubrication
Cooling:
Normal Cooling
Certifications
Firm Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangCZPT metropolis, ZHangCZPTg, as 1 specialist company
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
areas, owns abundant encounter in this line for a lot of a long time.
We are 1 immediate manufacturing facility, with CZPTd production equipment, the strong improvement staff and creating
potential to provide high quality items for customers.
Our merchandise commonly served to various industries of CZPTlurgy, Substances, lifting,mining,Petroleum,textile,medicine,wooden and so on. Principal markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…
Welcome to inquire us any concerns, very good supply often for you for extended term enterprise.
FAQ
Q: Are you buying and selling organization or producer?
A: We are manufacturing facility.
Q: How lengthy is your shipping and delivery time?
A: CZPTly it is five-ten days if the goods are in inventory. or it is 15-twenty times if the items are not in stock.
Q: Can we get one pc of every single product for high quality screening?
A: Yes, we are glad to accept trial purchase for good quality tests.
Q:How to pick a gearbox which satisfies your requirement?
A:You can refer to our catalogue to decide on the gearbox or we can aid to pick when you offer
the complex info of needed output torque, output velocity and motor parameter etc.
Q: What data shall we give prior to inserting a acquire buy?
A:a) Kind of the gearbox, ratio, enter and output type, input flange, mounting situation, and motor informationetc.
b) Housing shade.
c) Buy quantity.
d) Other special demands.
Output Flange Mounted RV Series Reducer with Ral5010 Blue
Detailed Photos
Solution Description
Elements:
one. Housing: Die-forged Aluminium Alloy CZPT (RV571~RV090)Solid Iron CZPT (RV110~RV150)
two. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Steel, carburizing, quenching, grinding, surface area hardness 56-62HRC, .three-.5mm remaining carburized
layer following specific grinding
4. Input Configurations:
Outfitted with CZPT Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
Solid Shaft Input
Worm Shaft Tail Extension Enter
five. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in Sound Shaft Output
Versions:
Hollow Shaft Input with IEC-normalized Motor Flange
RV571~RV150
Solid Shaft Enter
RV571~RV150
Product Parameters
CZPT Knowledge
|
Designs |
Rated Power |
Rated |
Input Hole |
Input Shaft |
Output Gap |
Output Shaft |
|
RV571 |
.06KW~.12KW |
5~60 |
Φ9 |
Φ9 |
Φ11 |
Φ11 |
|
RV030 |
.06KW~.25KW |
five~80 |
Φ9(Φ11) |
Φ9 |
Φ14 |
Φ14 |
|
RV040 |
.09KW~.55KW |
five~a hundred |
Φ9(Φ11,Φ14) |
Φ11 |
Φ18(Φ19) |
Φ18 |
|
RV050 |
.12KW~one.5KW |
5~100 |
Φ11(Φ14,Φ19) |
Φ14 |
Φ25(Φ24) |
Φ25 |
|
RV063 |
.18KW~2.2KW |
seven.5~100 |
Φ14(Φ19,Φ24) |
Φ19 |
Φ25(Φ28) |
Φ25 |
|
RV075 |
.25KW~4.0KW |
7.five~a hundred |
Φ14(Φ19,Φ24,Φ28) |
Φ24 |
Φ28(Φ35) |
Φ28 |
|
RV090 |
.37KW~4.0KW |
seven.5~100 |
Φ19(Φ24,Φ28) |
Φ24 |
Φ35(Φ38) |
Φ35 |
|
RV110 |
.55KW~7.5KW |
7.5~one hundred |
Φ19(Φ24,Φ28,Φ38) |
Φ28 |
Φ42 |
Φ42 |
|
RV130 |
.75KW~7.5KW |
7.5~100 |
Φ24(Φ28,Φ38) |
Φ30 |
Φ45 |
Φ45 |
|
RV150 |
2.2KW~15KW |
7.5~one hundred |
Φ28(Φ38,Φ42) |
Φ35 |
Φ50 |
Φ50 |
Ratio: five, seven.5, 10, fifteen, twenty, 25, 30, forty, 50, 60, eighty, 100
Set up:
Flange Mounted
Foot Mounted
Torque Arm Mounted
Lubrication:
Grease Lubrication
Oil-bath and Splash Lubrication
Cooling:
All-natural Cooling
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Gear Co., Ltd. positioned HangCZPT city, ZHangCZPTg, as 1 specialist maker
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
parts, owns rich expertise in this line for several many years.
We are one particular immediate factory, with CZPTd generation tools, the robust development team and generating
capability to supply high quality items for consumers.
Our goods commonly served to different industries of CZPTlurgy, Substances, lifting,mining,Petroleum,textile,medication,wooden and many others. Principal markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…
Welcome to inquire us any inquiries, very good offer you always for you for lengthy time period organization.
FAQ
Q: Are you trading organization or maker?
A: We are manufacturing facility.
Q: How long is your delivery time?
A: CZPTly it is 5-ten times if the items are in inventory. or it is 15-twenty days if the goods are not in stock.
Q: Can we purchase 1 personal computer of each and every merchandise for good quality testing?
A: Sure, we are happy to acknowledge trial get for high quality tests.
Q:How to select a gearbox which meets your need?
A:You can refer to our catalogue to choose the gearbox or we can support to decide on when you provide
the technical information of needed output torque, output speed and motor parameter and so forth.
Q: What details shall we give prior to positioning a acquire purchase?
A:a) Sort of the gearbox, ratio, enter and output variety, input flange, mounting place, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special needs.
F67 Helical Parallel Shaft Speed Reducer with Servo Input Flange
Comprehensive Photographs
Product Description
Substantial modular design, flexible mounting manner.
Integrated casting housing,compact dimension, secure transmitting and lower sounds degree.
Best oil leakage preventing makes the good sealings and can be utilised in vast selection of market.
CZPTd equipment grinding and modified profile, large loading help and a lot more secure procedure.
Large performance and save energy.
Help save value and minimal maintenance.
Major used for
CZPT and shipping and delivery
CZPT and transportation
CZPT energy
Coal mining
Cement and building
Paper and light sector
Solution Parameters
|
Housing materials |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment substance |
20CrMnTi alloy metal |
|
Surface area hardness of gears |
HRC58°~sixty two ° |
|
Equipment core hardness |
HRC33~forty |
|
Input / Output shaft material |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~thirty |
|
Machining precision of gears |
accurate grinding, six~five Quality |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat remedy |
tempering, cementiting, quenching, etc. |
|
Efficiency |
ninety four%~ninety six% (depends on the transmission phase) |
|
Sound (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Model of bearings |
China leading model bearing, HRB/LYC/ZWZ/C&U. Or other brands asked for, SKF, FAG, INA, NSK. |
|
Brand name of oil seal |
NAK — ZheCZPT or other makes asked for |
Our Positive aspects
Packaging & Shipping and delivery
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Gear Co., Ltd. found HangCZPT town, ZHangCZPTg, as one specialist
manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare parts, owns prosperous expertise in this line for several years.
We are a single immediate manufacturing facility, with CZPTd creation tools, the sturdy growth crew and
producing capability to offer top quality merchandise for consumers.
Our products extensively served to numerous industries of CZPTlurgy, Chemicals, textile,medication,picket
and so on. Primary marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to inquire us any inquiries, good offer constantly for you for long expression enterprise.
FAQ
Q: Are you investing organization or producer?
A: We are manufacturing unit.
Q: How long is your shipping and delivery time?
A: CZPTly it is five-10 times if the products are in inventory. or it is fifteen-20 days if the goods are not in inventory.
Q: Can we acquire 1 computer of each and every item for top quality testing?
A: Indeed, we are glad to accept trial get for good quality testing.
Q:How to choose a gearbox which fulfills your necessity?
A:You can refer to our catalogue to decide on the gearbox or we can help to select when you offer
the technological details of needed output torque, output velocity and motor parameter etc.
Q: What data shall we give prior to inserting a obtain buy?
A:a) Type of the gearbox, ratio, enter and output type, enter flange, mounting place, and motor informationetc.
b) Housing color.
c) Purchase amount.
d) Other special demands.
Flange Mounted in Line Planetary Gearbox Speed Reducer
Flange Mounted In Line Planetary CZPT Speed Reducer
Crucial characteristic:
- Planetary gearbox is made by modular design and style, and can be merged in accordance to client’s ask for
- Involuted planetary equipment layout
- Nodular cast iron Housing to improve rigidity and antiknock
- CZPT responsibility bearing on low‐speed shaft, and can bear big radial load because of to proportionate distribution of torque
- All gears are scenario hardened to get large area hardness, which ensure transmission performance and entire gearbox’s life
- Planetary gearbox has 16 versions for distinct torque range, and each and every product have 1‐5 reduction phases to obtain different ratios
- Ratio selection: three.15‐9000
- Enter electrical power: .25‐55KW
- Permit torque rang: ≤ 800000N. M
- Output speed: .425‐445 r/min
- Composition mode: Possibility of flange, foot, or shaft mounting answers
- Broad and comprehensive assortment of N collection for industrial programs
- Reduced speed shaft style: Cylindrical with important, splined, hollow with shrink disc or splined hollow shaft
- Rigid and specific nodular forged iron casing
- Minimal noise running, higher producing good quality common
- Large and reliable efficiency, load capacity and lower velocity shaft bearing
- N sequence planetary gearbox torque sheet with types
-
Equipment device measurement two hundred 201 240 241 280 281 353/354 355 400 401 Normal output torque
T2N[Nm]1500 2000 3500 4000 4300 7300 13000 16000 20000 23000 Equipment device measurement 428 429 445 446 510 542 543 695 810 885 Normal output torque
T2N[Nm]26000 30000 32000 43000 63000 75000 100000 150000 300000 420000
Information Sheet :Info Sheet :
| Torque selection | one thousand … 540000 Nm | Input | IEC Flange |
| CZPT ranking (n1 = 1500 min-1) | up to 200kW | CZPT motor | |
| Gear ratios | 3.15 … 5000 | Solid enter shaft with or CZPT admirer cooling – inch or metric dims. | |
| Gear device variations | In line | Applicable AC motors | Integral motors and brake motors |
| Proper angle (with bevel equipment set) | IEC-normalized motors and brake motors | ||
| Mounting kind | Foot | One and dual pace motors | |
| Flange mounted | Principal brake characteristics | DC and AC provide | |
| Torque-arm | CZPTer brake response by means of electronically controlled rectifier | ||
| Output shaft possibilities | Sound shaft | Major motor possibilities | Thermistors and thermostat sensors |
| Splined shaft | Impartial pressured cooling | ||
| Woman splined shaft | Line driver and thrust-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Right Angle Planetary Gear Box Speed Reducer with Flange Mounted
Proper Angle Planetary Equipment Box Velocity Reducer With Flange Mounted
N series of planetary reducers from CZPT are widely utilized for industrial and hefty responsibility significant applications . planetary reducer function with compact size, low noise , outstanding reliability ,long life . In-line or proper-angle planetary gearboxes are CZPT in male and female shaft configurations. The CZPT male shaft resolution (splined or cylindrical) is capable to endure powerful radial or axial masses on the output shaft. As a leading planetary gearbox manufactory in China , CZPT planetary reducer is created by modular design and style, merged in accordance to customer prerequisite, housing materials from CZPT with nodular forged iron which can raises gearbox’s rigidity and antiknock, large-responsibility bearing is installed at minimal-speed shaft, it can bear massive radial load because of to proportionate distribution of torque ,each and every CZPT gears are case hardened to get higher reliability and extended life . CZPT planetary reducer have 16 models for different torque assortment ,each and every CZPT product have 1-5 phases to achieve various ratios , CZPT planetary reducer have wide rang selection of substantial pace layout: cylindrical with essential, hydraulic motor, electric motor .Set up in CZPT is multiposition ,various fasten variety .
Info Sheet :Information Sheet :
| Torque assortment | one thousand … 540000 Nm | Input | IEC Flange |
| CZPT score (n1 = 1500 min-one) | up to 200kW | CZPT motor | |
| Gear ratios | three.fifteen … 5000 | Reliable input shaft with or CZPT fan cooling – inch or metric dims. | |
| Equipment device versions | In line | Relevant AC motors | Integral motors and brake motors |
| Proper angle (with bevel equipment set) | IEC-normalized motors and brake motors | ||
| Mounting kind | Foot | One and twin speed motors | |
| Flange mounted | Principal brake functions | DC and AC source | |
| Torque-arm | CZPTer brake response by means of electronically managed rectifier | ||
| Output shaft possibilities | Solid shaft | Primary motor possibilities | Thermistors and thermostat sensors |
| Splined shaft | Independent forced cooling | ||
| Woman splined shaft | Line driver and thrust-pull incremental encoder | ||
| Hollow shaft with shrink disc |
The Best Quality Flange Mounted Wb Series Micro Cycloidal Reducer
The Best Top quality Flange Mounted Wb Series Micro Cycloidal Reducer
Components:
one. Housing: Forged Iron
2. Gearset: Cycloid Wheel & Pin Wheel
3. Input Configurations:
Geared up with CZPT Motors (three Phase AC Motor, Single Phase AC Motor, Brake Motor, Servo Motor)
IEC-normalized Motor Flange
Keyed Reliable Shaft Enter
4. Output Configurations:
Keyed Strong Shaft Output
Features:
1. WB sequence cycloidal reducers have the same functions and characteristics with X & B series cycloidal reducers. The distinctions are WB sequence cycloidal reducers have more compact measurements and electricity
two. Grease lubrication, oil leak is not feasible
three. Numerous mounting possibilities
Parameters:
| Models | Energy | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Phase | |||||
| WB65 | .04~.12 | 9~87 | 25 | Φ12 | Φ10 |
| WB85 | .09~.37 | 9~87 | sixty | Φ14 | Φ12 |
| WB100 | .eighteen~.75 | 9~87 | one hundred twenty | Φ18 | Φ14 |
| WB120 | .37~one.five | 9~87 | one hundred eighty | Φ30 | Φ15 |
| WB150 | .fifty five~3. | nine~87 | 250 | Φ35 | Φ20 |
| 2 Phase | |||||
| WBE1065 | .04~.12 | 121~1849 | a hundred and twenty | Φ18 | Φ10 |
| WBE1285 | .09~.37 | 121~1849 | a hundred and eighty | Φ30 | Φ12 |
| WBE1510 | .18~.seventy five | 121~1849 | 250 | Φ35 | Φ14 |
1 Phase Ratio: nine, 11, 17, 23, 29, 35, forty three, fifty nine, 71, 87
2 Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849
Set up:
Foot Mounted
Flange Mounted
Lubrication:
Grease Lubrication
Cooling:
Normal Cooling
Our business :
AOKMAN® was launched in 1982, which has more than 36 years in R & D and producing of gearboxes, gears, shaft, motor and spare parts.
We can offer you the correct solution for uncountable applications. Our goods are extensively utilized in the ranges of metallurgical, steel, mining, pulp and paper, sugar and liquor market and different other types of devices with a strong existence in the intercontinental marketplace.
AOKMAN® has become a reliable provider, capable to provide high good quality gearboxes.With 36 a long time expertise, we guarantee you the utmost reliability and protection for both solution and services.
CZPTer visiting:
Our Services:
| Pre-sale solutions | 1. Decide on tools product. |
| 2.Style and manufacture merchandise in accordance to clients’ special need. | |
| three.Teach complex personal for clients | |
| Solutions in the course of promoting | one.Pre-check out and settle for products ahead of supply. |
| 2. Support clientele to draft resolving programs. | |
| Following-sale companies | 1.Help clients to get ready for the initial design scheme. |
| two. Teach the very first-line operators. | |
| three.Consider initiative to eradicate the difficulty quickly. | |
| four. Give specialized exchanging. |
FAQ:
one.Q:What sorts of gearbox can you generate for us?
A:Main goods of our business: UDL collection speed variator,RV series worm equipment reducer, ATA series shaft mounted gearbox, X,B collection gear reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, far more
than one hundred designs and 1000’s of specs
two.Q:Can you make as for each customized drawing?
A: Sure, we provide CZPT service for consumers.
three.Q:What is your terms of payment ?
A: 30% CZPT payment by T/T soon after signing the contract.70% prior to shipping and delivery
four.Q:What is your MOQ?
A: 1 Set
If you have any demand for our merchandise please really feel free of charge to speak to me.
in Line Shaft Flange Helical Vertical Geared Box Gear Reducer
Detailed Pictures
Item Description
Higher modular style, biomimetic surface area with owned mental house appropriate.Undertake German worm hob to method the worm wheel.
With the specific equipment geometry, it receives high torque, efficiency and long life circle.It can attain the direct mixture for two
sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.Output shaft: sound shaft, hollow shaft.
Solution Parameters
CZPT data:
|
Housing material |
Solid iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment content |
20CrMnTi alloy steel |
|
Floor hardness of gears |
HRC58°~sixty two ° |
|
Equipment core hardness |
HRC33~40 |
|
Input / Output shaft materials |
42CrMo alloy steel |
|
Enter / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~five Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat remedy |
tempering, cementiting, quenching, and so forth. |
|
Efficiency |
94%~96% (depends on the transmission stage) |
|
Sound (MAX) |
60~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Brand name of bearings |
China prime model bearing, HRB/LYC/ZWZ/C&U. Or other makes asked for, SKF, FAG, INA, NSK. |
|
Model of oil seal |
NAK — ZheCZPT or other makes asked for |
Our Advantages
Packaging & Delivery
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. situated HangCZPT metropolis, ZHangCZPTg, as a single expert producer
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
components, owns abundant encounter in this line for many many years.
We are 1 immediate manufacturing facility, with CZPTd generation tools, the robust development group and producing
ability to offer high quality merchandise for consumers.
Our items commonly served to different industries of CZPTlurgy, Substances, textile,medicine,picket and many others. Primary
marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to question us any concerns, excellent offer you always for you for extended phrase organization.
FAQ
Q: Are you buying and selling firm or company?
A: We are manufacturing facility.
Q: How long is your shipping time?
A: CZPTly it is five-ten times if the items are in stock. or it is 15-twenty times if the products are not in inventory.
Q: Can we acquire 1 pc of each and every item for top quality tests?
A: Yes, we are happy to accept demo order for good quality testing.
Q:How to select a gearbox which satisfies your necessity?
A:You can refer to our catalogue to choose the gearbox or we can aid to choose when you give
the specialized data of essential output torque, output pace and motor parameter and many others.
Q: What data shall we give just before positioning a buy buy?
A:a) Kind of the gearbox, ratio, enter and output sort, enter flange, mounting position, and motor informationetc.
b) Housing colour.
c) Buy quantity.
d) Other specific demands.