Tag Archives: right angle gear reducer

China manufacturer Agriculture Machinery Gear Box Agricultural Agri Farm Tractor Rotary Mowers Bevel Digger Fertilizer Spreader Tillers Right Angle Pto Shaft Reducer Gearbox gearbox assembly

Product Description

 

Product Description

Agriculture Machinery Gear Box Agricultural Agri Farm Tractor Mower Bevel Digger Fertilizer Spreader Rotary Tiller Right Angle Pto Shaft Reducer Gearbox

The Agriculture Machinery Gear Box is a high-quality and durable gearbox designed for use in various agricultural applications. This gearbox is specifically engineered to meet the demands of agri-farm tractors, mowers, diggers, fertilizer spreaders, rotary tillers, and other agricultural machinery.

With its bevel gear design, this gearbox ensures smooth and efficient power transmission, allowing for optimal performance and productivity. The right angle PTO shaft reducer gearbox is built to withstand heavy-duty usage, making it ideal for demanding agricultural tasks.

Featuring a robust construction, this gearbox offers exceptional reliability and longevity, reducing the need for frequent maintenance and replacement. Its compact design allows for easy installation and integration into existing agricultural equipment.

Key Features:

  • Bevel gear design for smooth power transmission
  • Designed for agri-farm tractors, mowers, diggers, fertilizer spreaders, rotary tillers, and more
  • Heavy-duty construction for durability
  • Compact design for easy installation
  •  

Enhance the performance and efficiency of your agricultural machinery with the Agriculture Machinery Gear Box. Invest in this reliable and high-performing gearbox to maximize productivity and minimize downtime.

Product Parameters

1. Large output torque
2. Safe, reliable, economical, and durable
3. Stable transmission, quiet operation
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type
5. Form of installation: The position to be installed is not limited
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the 

 

Detailed Photos

Company Profile

United Metal Products (HangZhou) Co., Ltd. is located in west coast new economic district, HangZhou, China. 
Our products exported to the United States, Canada, Brazil, Germany, France, Italy, Denmark, Australia etc for more than 16 years. 
We have passed certification of ISO9000, ISO14001, TS16949. etc. 
We focus on metal parts including casting parts and machining parts for construction machinery, agricultural machinery, auto parts, railway parts etc. 
Machining casting parts, forging parts, aluminum die casting parts etc. 
Bar machining parts, shaft etc. 
Bolt/nut/washer. 
Welding parts, sheet metal part, bending parts etc. 
Fin-type radiators. 

Our vast experience includes parts ranging from 0.01kg to 1000 kg with annual volumes from 500 up to 200, 000 pieces in industries such as: 
Construction – Excavators, Articulating Dump Trucks, Graders, Pavers, Wheel Loaders, Skid Steers, Asphalt Compactors
Agriculture – Tractors, Combines, Sprayers, Seeders, Implement Attachments, Planters, Air Drills, Cultivators, Balers
Material Handling – Forklifts, Reach Trucks, Order Pickers
Aerial Platforms – Scissors Lifts, Telehandlers
Rail/Transportation – Freight Trains
Forestry – Feller Bunchers
Mining – Mining Trucks

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Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Power Transmission in Farming Equipment with Agricultural Gearboxes

Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

  • Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
  • Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
  • Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
  • Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
  • Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

China manufacturer Agriculture Machinery Gear Box Agricultural Agri Farm Tractor Rotary Mowers Bevel Digger Fertilizer Spreader Tillers Right Angle Pto Shaft Reducer Gearbox   gearbox assembly	China manufacturer Agriculture Machinery Gear Box Agricultural Agri Farm Tractor Rotary Mowers Bevel Digger Fertilizer Spreader Tillers Right Angle Pto Shaft Reducer Gearbox   gearbox assembly
editor by CX 2024-04-19

China Best Sales Agricultural Gear Box Reducer Transmission Gearbox Flail Rotary Mower Cutter Tiller Right Angle Bevel Pto Agriculture Gearbox for Euro Agricultural Machines near me manufacturer

Merchandise Description

        GTM Rotary mower gearbox
 High High quality Globe-Course Agricultural Gearbox

 

 

 

 

Manufacturing facility

GTM manufacturing facility is located in ZHangZhoug, China. There has a specialist staff and innovative gear. CNC workshop, gear hobbing workshop, equipment tooth inserting workshop, gear tooth shaving cutters grinding device, heat-remedy workshop, assembly workshop and automatic spray portray line kinds a total assembly line. To develop far more chance.

 

About us

GTM is a expert agricultural device gearbox manufacturer.

It makes more than 1,000 sorts of goods and supports OEM and ODM.

Like lawn mower collection, rotary tiller series, rice harvester sequence, CZPT transportation storage series, and many others. Has export for quite a few place like American, Australia, India, Poland, etc. We function with several well-identified brands like John Deere, Bush Hog, etc. Our yearly creation is three hundred,000 models, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic marketplace is 20%.

 

 Model RG090
Product Name Rotary Cutter Gearbox
Ratio Customized
Materials QT450 for housing, 20CrMnTi for gear and shaft.
 
 Model RG090
Product Name Rotary Cutter Gearbox
Ratio Customized
Materials QT450 for housing, 20CrMnTi for gear and shaft.
 

How to Select a Worm Shaft and Gear For Your Project

You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these two components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.
worm shaft

Gear 22

The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering.
The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the two bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug.
To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition.
Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, five or ten times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.

Worm Shaft 20

When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable.
The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with one another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function.
Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction.
Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find one that fits your needs.
worm shaft

Gear 22’s axial pitch PX

The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22.
The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg.
In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm.
In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.

Gear 22’s tooth parameters

A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts.
Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter.
The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed.
For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.
worm shaft

Gear 22’s deflection

To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft.
The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection.
The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the two parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality.
The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.

Right Angle Planetary Gear Box Speed Reducer with Flange Mounted

Right Angle Planetary Gear Box Speed Reducer with Flange Mounted

Proper Angle Planetary Equipment Box Velocity Reducer With Flange Mounted

N series of planetary reducers from CZPT are widely utilized for industrial and hefty responsibility significant applications . planetary reducer function with compact size, low noise , outstanding reliability ,long life . In-line or proper-angle planetary gearboxes are CZPT in male and female shaft configurations. The CZPT male shaft resolution (splined or cylindrical) is capable to endure powerful radial or axial masses on the output shaft. As a leading planetary gearbox manufactory in China , CZPT planetary reducer is created by modular design and style, merged in accordance to customer prerequisite, housing materials from CZPT with nodular forged iron which can raises gearbox’s rigidity and antiknock, large-responsibility bearing is installed at minimal-speed shaft, it can bear massive radial load because of to proportionate distribution of torque ,each and every CZPT gears are case hardened to get higher reliability and extended life . CZPT planetary reducer have 16 models for different torque assortment ,each and every CZPT product have 1-5 phases to achieve various ratios , CZPT planetary reducer have wide rang selection of substantial pace layout: cylindrical with essential, hydraulic motor, electric motor .Set up in CZPT is multiposition ,various fasten variety .

Info Sheet :Information Sheet :

Torque assortment one thousand … 540000 Nm Input IEC Flange
CZPT score (n1 = 1500 min-one) up to 200kW CZPT motor
Gear ratios three.fifteen … 5000 Reliable input shaft with or CZPT fan cooling – inch or metric dims.
Equipment device versions In line Relevant AC motors Integral motors and brake motors
Proper angle (with bevel equipment set) IEC-normalized motors and brake motors
Mounting kind Foot One and twin speed motors
Flange mounted Principal brake functions DC and AC source
Torque-arm CZPTer brake response by means of electronically managed rectifier
Output shaft possibilities Solid shaft Primary motor possibilities Thermistors and thermostat sensors
Splined shaft Independent forced cooling
Woman splined shaft Line driver and thrust-pull incremental encoder
Hollow shaft with shrink disc    

Right Angle Planetary Gear Box Speed Reducer with Flange Mounted

Right Angle Planetary Gear Box Speed Reducer Application Crusher

Right Angle Planetary Gear Box Speed Reducer Application Crusher

Appropriate Angle Planetary Equipment Box Pace Reducer Software Crusher

N series of planetary reducers from CZPT are broadly employed for industrial and hefty responsibility serious programs . planetary reducer attribute with compact dimension, lower sounds , superb reliability ,extended lifestyle . In-line or proper-angle planetary gearboxes are CZPT in male and female shaft configurations. The CZPT male shaft answer (splined or cylindrical) is in a position to stand up to sturdy radial or axial hundreds on the output shaft. As a major planetary gearbox manufactory in China , CZPT planetary reducer is created by modular layout, blended in accordance to consumer need, housing content from CZPT with nodular cast iron which can will increase gearbox’s rigidity and antiknock, heavy-responsibility bearing is put in at reduced-pace shaft, it can bear massive radial load owing to proportionate distribution of torque ,every single CZPT gears are circumstance hardened to get large reliability and extended life . CZPT planetary reducer have 16 types for distinct torque assortment ,every single CZPT model have one-five levels to achieve diverse ratios , CZPT planetary reducer have wide rang choice of higher velocity design and style: cylindrical with crucial, hydraulic motor, electric powered motor .Installation in CZPT is multiposition ,numerous fasten type .

Data Sheet :Information Sheet :

Torque range a thousand … 540000 Nm Input IEC Flange
CZPT ranking (n1 = 1500 min-one) up to 200kW CZPT motor
Gear ratios three.fifteen … 5000 Strong enter shaft with or CZPT fan cooling – inch or metric dims.
Equipment device versions In line Relevant AC motors Integral motors and brake motors
Proper angle (with bevel equipment set) IEC-normalized motors and brake motors
Mounting kind Foot One and dual velocity motors
Flange mounted Principal brake characteristics DC and AC provide
Torque-arm CZPTer brake response via electronically managed rectifier
Output shaft possibilities Reliable shaft Major motor options Thermistors and thermostat sensors
Splined shaft Impartial pressured cooling
Woman splined shaft Line driver and push-pull incremental encoder
Hollow shaft with shrink disc    

Right Angle Planetary Gear Box Speed Reducer Application Crusher

Right Angle Transmission Gear Unit Planetary Gearbox Reducer for Mixer

Right Angle Transmission Gear Unit Planetary CZPT Reducer for Mixer

Correct Angle Transmission Equipment  Unit Planetary CZPT Reducer For Mixer

Attribute of CZPT Planetary Equipment Reducer :

1. The wide and thorough range of N sequence for industrial programs
two. Lower-speed shaft design and style: Cylindrical with crucial, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular solid iron casing
4. Reduced noise managing, large manufacturing high quality normal
five. Substantial and reputable functionality, load ability and low-speed shaft bearing

Information Sheet :

Torque assortment a thousand … 540000 Nm Input IEC Flange
CZPT score (n1 = 1500 min-1) up to 200kW CZPT motor
Gear ratios three.15 … 5000 Sound enter shaft with or CZPT admirer cooling – inch or metric dims.
Gear device versions In line Applicable AC motors Integral motors and brake motors
Appropriate angle (with bevel gear set) IEC-normalized motors and brake motors
Mounting variety Foot One and twin pace motors
Flange mounted Principal brake functions DC and AC provide
Torque-arm CZPTer brake response by way of electronically controlled rectifier
Output shaft choices Reliable shaft Main motor alternatives Thermistors and thermostat sensors
Splined shaft Impartial forced cooling
Feminine splined shaft Line driver and press-pull incremental encoder
Hollow shaft with shrink disc    

 

 

Right Angle Transmission Gear Unit Planetary CZPT Reducer for Mixer

Right Angle Gearbox Helical Worm Gear Reducer General S Series Gearmotor

Right Angle CZPT Helical Worm Gear Reducer CZPT S Series Gearmotor

S series CZPTcal Geared Motor Attributes

1. Characteristics:

  1. High efficiency: seventy five%-80%
  2. Large engineering: the helical gear and a worm equipment merged with an integrated transmission to enhance the torque and performance.
  3. Large precision: the gear is created of large-top quality alloy metal forging, carbonitriding and hardening treatment, grinding process to guarantee substantial precision and steady operating.
  4. Higher interchangeability: hugely modular, serial design, strong flexibility and interchangeability.

two. CZPT parameters
 

Ratio 6.8-288
Enter power .12-22KW
Output torque eleven-4530N.m
Output speed 5-206rpm
Mounting type Foot mounted, foot mounted with reliable shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined gap, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. 
Enter Approach Flange enter(AM), shaft input(Advertisement), inline AC motor enter, or AQA servo motor
Brake Launch HF-guide launch(lock in the brake launch situation), HR-handbook release(autom-atic braking situation)
Thermistor TF(Thermistor safety PTC thermisto)
TH(Thermistor defense Bimetal swotch)
Mounting Situation M1, M2, M3, M4, M5, M6
Kind S37-S97
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm,
Housing substance HT200 large-power forged iron from R37,47,fifty seven,67,seventy seven,87
Housing content HT250 Substantial energy solid iron from R97 107,137,147,
157,167,187
Warmth treatment technology carbonitriding and hardening therapy
Solitary Phase Effectiveness 75%-eighty%
Lubricant VG220
Defense Course IP55, F class

About Us

ZheCZPT CZPTshine CZPT Co.,Ltd,the predecessor was a condition-owned armed forces mould enterprise, was recognized in 1965. CZPTshine specializes in the full energy transmission answer for high-end gear production industries based on the aim of “Platform Solution, Application Layout and Professional Support”.
CZPTshine have a robust technical force with in excess of 350 staff at existing, like above 30 engineering experts, thirty top quality inspectors, covering an region of 80000 sq. meters and kinds of CZPTd processing machines and testing equipments. We have a good foundation for the industry application improvement and service of high-conclude velocity reducers & variators owning to the provincial engineering technologies study centre,the lab of gear pace reducers, and the base of modern day R&D.

Our Staff

Top quality Manage
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
solution is a product inspection to determine the qualified products.

seven. Certification.

Packing

Shipping and delivery

 

Right Angle CZPT Helical Worm Gear Reducer CZPT S Series Gearmotor

Right Angle Gear Reducer with Gear Brake Motor R Helical Speed Gearboxr Helical Gear Box Shaft Helical Gearbox Helical Bevel Gearbox

Right Angle Gear Reducer with Gear Brake Motor R Helical Speed CZPTr Helical Gear Box Shaft Helical CZPT Helical Bevel CZPT

electric motor
motor
geared motor
gear 
transmission gearbox
gear box
spare areas
equipment motor
geared motor
transmission

CZPTcal bevel speed gearbox, spiral bevel gearbox, bevel drive gearbox
CZPTcal bevel reduction gearbox, K collection bevel gearbox, gear reducer, equipment unit, 

CZPTcal equipment motor, right angle gearbox, gear push velocity reducer

Firm information 

Proven in 1985, SCZPTAN TRANSMISSION CZPT CO., LTD is a large and new technology enterprise engaging in investigation, develop and manufacture for reducer & speed variator, one particular of the director member of China Reducer Affiliation of China CZPT CZPT.
It covers more than 40,000 sq. meters, has much more than four hundred workers , 20% of whom are technicians, outfitted with much more than 300 sets the most CZPTd accurate numerical control equipment, which includes German HOFLER forming gear grinding device to enhance high quality.
established up more than thirty countrywide revenue branches to serve our clients in time and extensively.
Our merchandise also exported to far more than thirty countries main in CZPTpe, Asia  CZPTica, and Africa, with high track record.

Top quality manage

Packing

Related GEARBOX types

CZPT Planetary gearbox Robot RV gearbox speed reducer
CZPT produced Non-normal CZPT UDL Series Variator
PYZ Sequence CZPTcal Tooth Shaft Mounted Reducer 8000 Collection Cycloidal Reducer
SLT Series  Spiral Bevel CZPT SLSWL Collection Worm CZPT Jack
SLP Collection Planetary Reducer SLH/SLB Series High Electricity Reducer
NMRV Series Worm Reducer BKM Sequence CZPTcal-hypoid Reducer
SLRC Collection CZPTcal Reducer SLSMR Series Shaft Mounted Reducer
SLXG Sequence Shaft Mounted Reducer X/B Series Cycloidal Reducer
SLR/SLF/SLK/SLS Collection CZPTcal Reducer AC/DC Motor

Primary product checklist: 16 collection such as SLR/SLS/SLK/SLF series challenging tooth flank gear reducer , SLRC series aluminium case helical equipment reducers,SLHSLB series higher energy speed reducer, SLP series planetary velocity reducer, X/B series cycloidal reducer, SLXG sequence shaft-mounted gear box, SLSWL series worm screw jack, SLT collection helical cone gear box, completely more than 10,000 ratios, numerous specification make us at the head of domestic transmission industry, widely provide the mechanical transmission subject of gentle & heavy sector such as: beer & beverage, mining equipment, foodstuff packing, textile printing, rubber & plastic materials, petrochemical market, jack-up transportation, pharmacy & approach hides, environmental security equipment.

Certificate 

FAQ

1.Payment CZPT: TT, L/C

two.Shipping time: about  30 days from obtain payment. 

3.We acknowledge CZPT merchandise as for every your special requirement.

four.Xihu (West Lake) Dis.lines for the Assortment:Usually we can pick 1 device which is ideal for you with some informations from you,these kinds of as ratio/motor speed/mounting dimension/ out torque and so on. 

five.If the minimal purchase amount is in excessive of $ten thousand, there are preferential.
 

Q1: What info should I tell you to verify the merchandise?

A:Product/Dimensions, Transmission Ratio, Shaft directions & Order amount.

Q2: What can i do if I don’t know which one particular I require?

A:Dont fear, Send as much data as you can, our crew will aid you find the correct one you are searching for.

Q3: What is your solution warranty time period?

A:We supply 1 year guarantee because the vessel departure day still left China.

 

This fall: Are you buying and selling organization or manufacturer ?

A: We are factory.

 

Q5: How lengthy is your supply time?

A: CZPTly it is five-ten times if the merchandise are in stock. or it is 15-twenty days if the merchandise are not in stock, it is in accordance to amount.

 

Q6: Do you give samples ? is it free or extra ?

A: Of course, we could offer the sample for free of charge demand but do not pay out the expense of freight.

 

Q7: What is your terms of payment ?

A: Payment=1000USD, thirty% T/T in CZPT ,harmony before shippment.

 

If you have another query, pls truly feel cost-free to speak to us as under:

Get in touch with Us

 

Right Angle Gear Reducer with Gear Brake Motor R Helical Speed CZPTr Helical Gear Box Shaft Helical CZPT Helical Bevel CZPT

Right Angle Gear Marine Planetary Speed Reducer Transmission

Right Angle Gear Marine Planetary Speed Reducer Transmission

Correct Angle Equipment Maritime Planetary Speed Reducer Transmission

Key function:

  • Planetary gearbox is created by modular style, and can be mixed according to client’s request
  • Involuted planetary gear layout
  •  Nodular cast iron Housing to increase rigidity and antiknock
  • CZPT obligation bearing on low‐speed shaft, and can bear massive radial load owing to proportionate distribution of   torque
  • All gears are scenario hardened to get substantial area hardness, which ensure transmission performance and total gearbox’s daily life
  • Planetary gearbox has sixteen versions for various torque assortment, and every model have 1‐5 reduction phases to attain various ratios
  • Ratio variety: 8‐36.86
  • Input electricity: .25‐55KW
  • Allow torque rang: ≤ 800000N. M
  • Output pace: 39.34 -181.25 r/min
  • Structure manner: Possibility of flange, foot, or shaft mounting options
  • Broad and extensive variety of N series for industrial programs
  • Reduced velocity shaft layout: Cylindrical with essential, splined, hollow with shrink disc or splined hollow shaft
  • Rigid and precise nodular cast iron casing
  • Lower noise working, higher production high quality regular
  • Substantial and reputable efficiency, load potential and lower speed shaft bearing

Info Sheet :

Torque range one thousand … 540000 Nm Input IEC Flange
CZPT rating (n1 = 1500 min-one) up to 200kW CZPT motor
Equipment ratios 8 … 36.86 Solid enter shaft with or CZPT enthusiast cooling – inch or metric dims.
Gear unit variations   Relevant AC motors Integral motors and brake motors
Proper angle (with bevel gear established) IEC-normalized motors and brake motors
Mounting variety Foot One and twin pace motors
Flange mounted Major brake attributes DC and AC source
Torque-arm CZPTer brake reaction by means of electronically controlled rectifier
Output shaft possibilities Reliable shaft Primary motor options Thermistors and thermostat sensors
Splined shaft Impartial forced cooling
Feminine splined shaft Line driver and press-pull incremental encoder
Hollow shaft with shrink disc    

 

 

Right Angle Gear Marine Planetary Speed Reducer Transmission

Right Angle Speed Reducer Gearbox AC DC Brushed Brushless Gear Motor

Right Angle Speed Reducer CZPT AC DC Brushed Brushless Gear Motor

TaiBang Motor CZPT Group Co., Ltd. Came of ZheCZPT Electromotor CZPT Co., Ltd. is a professional company which blended with collection equipment transmission items of layout, manufacture and sale promotion.We have two brand GPG and VTV . It occupied far more than thirty, 000 square metres, experienced far more than 800 employees and far more than 200 sets of CZPTd equipments, which operated strictly according to ISO9000 Top quality management method. It experienced been authorized sequence certifications of item and technique for worldwide and national, for that reason, the products experienced warm welcome at residence and abroad. 
The principal merchandise is induction motor, reversible motor, DC brush gear motor, DC brushless gear motorCH/CV massive equipment motorsPlanetary gear motor ,Worm gear motor etc, which utilized commonly in various fields of production pipelining, transportation, meals, drugs, printing, fabric, packing, place of work, apparatus, entertainment etc, and is the preferred and matched item for automatic equipment. 

We have been dedicating innovation for technologies, system, administration and craftwork, and according to guideline of higher good quality, high common, precision and zero defect. It is our fundamental basic principle to supply buyer happy merchandise and provider by effective and perfect distribution web and following provider. 

  Our geared motor power assortment is from 6W-3.7KW(one/125HP to 5HP), the pace ratio is from 1: 3 to 1: 3000, output pace from .5rpm-500rpm, 12V,24V,48V,110V-120V, 220V-240V, 380V -415V ,AC and DC motors, all Can be manufactured. Specific motors also can be designed and made. 

We have CE and UL certification. And we have exported to United kingdom, Germany, Australia, United states, Canada, Korea, Norway etc. And nicely recognized for the entire world. 

 

Welcome your check out and enquiry to our manufacturing unit!
 

Right Angle Speed Reducer CZPT AC DC Brushed Brushless Gear Motor

1: 80 Ratio Right Angle Shaft Drive Gear Electric Motor Speed Reducer

1: 80 Ratio Right Angle Shaft CZPT Gear CZPT Motor Speed Reducer

 H B Series CZPT GearBox 

 

Function:

  • Understood parallel shaft,correct-angle shaft modes and horizontal,vertical mounting modes. Making use of significantly less element parts.

  • Making use of CZPTd grinding approach which enhanced the balance and the performance of transmit power with lower noise.

  • Input manner: motor related flange, shaft input

  • Output mode:reliable shaft with flat essential,hollow shaft with flat crucial,hollow shaft with shrink disk,hollow shaft with spline connection, reliable shaft with spline connection, reliable shaft with flange.

  • Mounting method:vertical, horizontal, swing foundation-mounted, torque-arm-mounted.

  • Ratio assortment:1.23~450. It can be increased when combining with K&R sequence reducer.

    H & B SERIES

    Transmission phase B2 (ratio from five~eighteen)
    B3 (ratio from 12.5~ninety)
    B4 (ratio from eighty~four hundred)

    Transmission stage H1 (ratio from 1.25~5.6)
    H2 (ratio from six.three~28)
    H3 (ratio from 22.4~112)
    H4 (ratio from 100~450)
    Housing substance HT250 high-toughness forged iron
    Housing hardness HBS190-240
    Equipment material 20CrMnTi alloy steel
    Floor hardness of gears HRC58°~62 °
    Equipment main hardness HRC33~40
    Enter / Output shaft content 42CrMo alloy metal
    Enter / Output shaft hardness HRC25~thirty
    Machining precision of gears precise grinding, 6~5 Grade
    Lubricating oil GB L-CKC220-460, Shell Omala220-460
    Heat treatment method tempering, cementiting, quenching, and many others.
    Efficiency 92%~ninety eight% (is dependent on the transmission phase)
    Noise (MAX) 60~68dB
    Temp. rise  (MAX) 40ºC 
    Temp. increase (Oil)(MAX) 50ºC
    Vibration ≤20µm
    Backlash ≤20Arcmin
    Model of bearings China Best brand HRB,LYC,ZWZ or other manufacturers asked for, NSK…..
    Brand of oil seal NAK— ZheCZPT or other manufacturers requested

 

1: 80 Ratio Right Angle Shaft CZPT Gear CZPT Motor Speed Reducer