Tag Archives: small reduction gearbox

China Good quality From RV25 up to RV185 Small Size Electric Motor Reduction Gearbox gearbox adjustment

Product Description

Why Choose Us

Product Details

Type

Worm Gear Speed Reducer/ gearbox

Model

WMRV 25/30/40/50/63/75/90/110/130/150/185

Ratio

7.5,10,15,20,25,30,40,50,60,80,100.

Color

Blue(RAL5571)/Silver grey (K9149) Or On Customer Request

Material

Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)

Worm wheel: Aluminum Bronze or Tin Bronze

Worm shaft: 20CrMn Ti

Output Shaft: steel-45#

Packing

Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty 1 Year
Input Power 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange IEC standard flange or on customer request
Lubricant Synthetic oil or worm gear oil

 

 

Company Profile

Exhibition

Customized Service

Certificate&Honor

Customer Comments

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step
Samples:
US$ 25/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

  • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
  • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
  • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
  • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Good quality From RV25 up to RV185 Small Size Electric Motor Reduction Gearbox   gearbox adjustment	China Good quality From RV25 up to RV185 Small Size Electric Motor Reduction Gearbox   gearbox adjustment
editor by CX 2023-11-15

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Product Description

Expert RC helical series light-weight responsibility gearbox
The highly modular is a layout functions of SRC helical gearboxes range. It can be related respectively with motors this kind of as typical motor,brake motor,explosion-evidence motor,frequency conversion motor,servo motor,IEC motor and so on. This type of product is widely used in push fields such as textile,foodstuff,ceramics packing,logistics,plastics and so on. It is possible to set up the edition needed employing flanges or feet.
Merchandise functions:
SLRC collection helical equipment models has a lot more than 4 varieties,electrical power .12kw-4kw,ratio3.sixty six-54max torque120-500NM,It can be linked(foot or flange)discretionary and use multi-mounting positions according customers’ needs
one Floor-hardened helical gears
2. Modularity, can be mixed in many varieties
3. Aluminum casing, gentle excess weight
four. Gears in carbonize hard,durable
5. CZPT mounting
six. Refined design, compact in composition and low sound

Certification CZPT-2008
CZPT C&U
Color Blue/black
Ratio three.seventy seven~fifty.4
Mount Situation Foot Mounted
CZPT LYC, HRB,ZWZ,SKF,NSK

Organization Data

Certifications

Our Solutions

Packaging & Transport

FAQ

: Are you trading firm or company ?

A: We are manufacturing unit.

Q: How lengthy is your shipping and delivery time?

A: CZPTly it is 5-ten days if the products are in stock. or it is 15-twenty times if the merchandise are not in stock, it is according to amount.

Q: Do you offer samples ? is it totally free or extra ?

A: Of course, we could offer you the sample for cost-free demand but do not pay the value of freight.

Q: What is your phrases of payment ?

A: Payment=1000USD, thirty% T/T in CZPT ,equilibrium ahead of shippment.
If you have yet another query, pls truly feel free of charge to speak to us as beneath:

Make contact with

 

Small RC Series CZPT AC  DC Motor CZPT Speed Reducer Reduction

Wp Series Reducer Small Reduction Gearbox Worm Gear Reducer Gearbox 10 20 30 Ratio Reduction Industrial Speed Transmission Reducer

Wp Series Reducer Small Reduction CZPT Worm Gear Reducer CZPT 10 20 30 Ratio Reduction CZPT Speed Transmission Reducer

Merchandise Introduce:

WP Sequence WORM Equipment Pace REDUCER

WP collection reducer, worm is produced of 45 # high high quality steel by heat treatment method, and worm wheel is forged with tin bronze. It has excellent wear resistance, especially in bearing capability. It is primarily appropriate for deceleration transmission of various mechanical equipment this kind of as plastics, metallurgy, beverage, mine, lifting and transportation, chemical development and so on.

Merchandise Information:

wp sequence construction drawing:

Speed  Ratio 1/10
 
1/15 one/20 one/twenty five one/30 one/forty one/50 1/60
Efficiency 77~ninety%
 
seventy six~88% seventy five~eighty four% 72~82% 68~82% sixty four~75% 62~seventy two% sixty~71%

WP Collection WORM Gear Pace REDUCER Attributes:

one.CZPT efficiently, vibration, affect and sound are small, deceleration ratio is large, flexibility is broad, and can be employed with a variety of mechanical tools.

two.Big transmission ratio can be attained by single-phase transmission, and the framework is compact. Most kinds of reducers have greater self-locking overall performance. Braking products can be saved for mechanical tools with braking specifications.

3.The meshing friction reduction amongst worm tooth and worm equipment tooth surface is bigger, so the transmission effectiveness is lower than that of equipment, easy to heat and substantial temperature.

4.Higher demands for lubrication and cooling.

five.Very good compatibility, worm equipment and worm are manufactured according to countrywide specifications, bearing, oil seal and other normal parts are utilized.

Product marketing:
NMRV worm gearbox                                                                 AC motor                                                   X/B sequence cycloid planetary reducer

merchandise link:
YWINproduct/KCnmZXOyeokF/China-Nmrv50-90-Diploma-Transmission-CZPT-Pace-Reducer-Costs-Worm-Gear-Box-Motor.html
product hyperlink:
YWINproduct/YNgESCvyGOhb/China-Substantial-Quality-A few-Section-Synchronous-Motor-1-1kw-one-5HP-AC-Motor-Y2-Sequence-3-Period-Asynchronous-CZPT-Motor.html
merchandise link:
YWINproduct/NyfJTsAonMWb/China-Xwd5-Cycloidal-Reducer-Planetary-CZPT-with-Motor.html

Our Business:

ZheCZPT CZPT Gear Technologies Co., Ltd.

Our business was started in 2018. It was founded by a group of young men and women with enterprising spirit. It is established to make a good equipment box in one hundred many years. The firm is fifty-a hundred men and women, with skilled R&ampD, design and style, income crew, goods promote nicely at residence and overseas, the market place is mostly concentrated overseas. Supply consumers with personalised options. On the basis of reciprocity and mutual reward, the business insists on meeting customers’needs with large high quality and effective provider. 

We have professional engineers who can offer you with customized options to satisfy particular requirements. Merchandise can meet the wants of several software areas. Silk and titanium merchandise can fulfill the requirements of a lot of application fields. They have been efficiently utilized in meat, seafood and aquatic items processing sector, baking business, cHangCZPT sector, beverage and dairy merchandise processing industry, fruit and vegetable processing sector, pharmaceutical and cosmetics market and battery production, corrugated paper production, tire generation and other creation fields.

Packing and Transport:
*Packaging: In get to ensure the integrity of item physical appearance, we will select cartons, wood pallets and wooden pallets in accordance to buyer needs.

*Delivery time: Each and every reducer is produced and examined in accordance with stringent and fixed methods to make certain that the good quality is appropriate ahead of leaving the manufacturing unit and delivery on time.

*Transportation method: We will decide on the most appropriate method of transportation for our clients according to the weight and dimensions of the items. We can also choose the mode of transportation in accordance to the requirements of our buyers.

*Acquiring and soon after-income support: After receiving the goods, make sure you verify no matter whether they are in excellent situation. We will supply buyers with ideal after-sales services.

FAQ:
Q1: Are you a trading company or a producer ?
A: We are a manufacturer in ZheCZPT Province, China. Our company owns the ability of manufacturing, processing, developing and R&D. We welcome your check out.

Q2: How we pick types and specifications?
A: In accordance to the specific particulars of the demands from the component of enquiry, we will suggest the products’ types on synthesizing the factors of discipline of goods use, electricity, torque arm and ratio…

Q3: How is your price? Can you offer you any discount?
A: Our costs are usually aggressive. If the consumer can spot a large order, we certainly will allow low cost.

This fall: How extended must I wait for the suggestions following I send the enquiry?
A4: We will reply as quickly as possible, 12 hours at most.

Q5: What is your solution guarantee interval?
A: We have the certifications of CZPT,CE, SGS.

Q6: What industries are your gearboxes being used?
A: Our gearboxes are commonly used to metallurgical tools, mining products, automation tools, foods equipment, packaging products, tobacco tools and so on.

We hope to hear from you. We will sincerely and warmly provide you and advise our very best products to you, if you any intersted in our merchandise,remember to contact us:
  
 
  

  
  
 
 
  

 
 
  
 
 
  

Wp Series Reducer Small Reduction CZPT Worm Gear Reducer CZPT 10 20 30 Ratio Reduction CZPT Speed Transmission Reducer

1000W 1kw 4kw Wpa100 Ratio 10 15 20 Reduction Gearbox Shaft Output Small Worm Gear Speed Reducer with AC Motor DC Motor

1000W 1kw 4kw Wpa100 Ratio 10 15 20 Reduction CZPT Shaft Output Small Worm Gear Speed Reducer with AC Motor DC Motor

Merchandise Introduce:

WP Sequence WORM Equipment Pace REDUCER

WP series reducer, worm is created of 45 # high good quality steel by warmth remedy, and worm wheel is forged with tin bronze. It has very good put on resistance, especially in bearing potential. It is mostly suited for deceleration transmission of a variety of mechanical products this sort of as plastics, metallurgy, beverage, mine, lifting and transportation, chemical development and so on.

Solution Details:

wp series framework drawing:

Speed  Ratio one/ten
 
1/fifteen one/20 one/25 one/30 one/40 one/fifty one/sixty
Performance 77~ninety%
 
76~88% seventy five~84% 72~eighty two% sixty eight~eighty two% sixty four~75% 62~72% 60~71%

WP Series WORM Gear Velocity REDUCER Attributes:

1.CZPT efficiently, vibration, affect and sounds are little, deceleration ratio is massive, flexibility is broad, and can be utilized with a variety of mechanical equipment.

two.Big transmission ratio can be obtained by solitary-stage transmission, and the framework is compact. Most types of reducers have far better self-locking efficiency. Braking devices can be saved for mechanical gear with braking requirements.

three.The meshing friction reduction between worm tooth and worm gear tooth surface area is more substantial, so the transmission performance is decrease than that of gear, straightforward to warmth and large temperature.

four.Increased needs for lubrication and cooling.

5.Very good compatibility, worm equipment and worm are manufactured according to countrywide requirements, bearing, oil seal and other common parts are employed.

Our Organization:

ZheCZPT CZPT Equipment Technological innovation Co., Ltd.

Our firm was launched in 2018. It was established by a group of young men and women with enterprising spirit. It is decided to make a good gear box in 100 years. The business is 50-a hundred men and women, with professional R&ampD, design and style, product sales crew, merchandise offer properly at property and abroad, the market place is primarily concentrated abroad. Give customers with personalised remedies. On the foundation of reciprocity and mutual reward, the firm insists on conference customers’needs with high high quality and effective provider. 

We have expert engineers who can supply you with customized solutions to meet specific needs. Items can fulfill the wants of a number of application regions. Silk and titanium goods can satisfy the needs of several software fields. They have been successfully used in meat, seafood and aquatic merchandise processing industry, baking market, cHangCZPT business, beverage and dairy products processing market, fruit and vegetable processing sector, pharmaceutical and cosmetics market and battery manufacturing, corrugated paper production, tire generation and other creation fields.

Packing and Shipping and delivery:
*Packaging: In order to guarantee the integrity of item appearance, we will pick cartons, wood pallets and wooden pallets according to customer demands.

*Shipping time: Every reducer is created and tested in accordance with stringent and fastened methods to make certain that the high quality is appropriate prior to leaving the manufacturing unit and supply on time.

*Transportation method: We will select the most appropriate manner of transportation for our clients in accordance to the bodyweight and measurement of the goods. We can also select the manner of transportation in accordance to the demands of our customers.

*Acquiring and following-product sales provider: Soon after receiving the items, remember to examine whether they are in excellent condition. We will provide consumers with best soon after-revenue services.

FAQ:
Q1: Are you a trading organization or a maker ?
A: We are a manufacturer in ZheCZPT Province, China. Our organization owns the capacity of production, processing, planning and R&D. We welcome your check out.

Q2: How we select versions and requirements?
A: According to the specific specifics of the needs from the portion of enquiry, we will advocate the products’ models on synthesizing the factors of subject of merchandise use, energy, torque arm and ratio…

Q3: How is your price? Can you provide any low cost?
A: Our charges are always aggressive. If the buyer can place a large order, we certainly will let price reduction.

This fall: How long should I wait for the opinions soon after I send the enquiry?
A4: We will reply as shortly as feasible, twelve several hours at most.

Q5: What is your product guarantee time period?
A: We have the certifications of CZPT,CE, SGS.

Q6: What industries are your gearboxes getting utilized?
A: Our gearboxes are widely used to metallurgical gear, mining products, automation equipment, foodstuff machinery, packaging gear, tobacco tools and so on.

1000W 1kw 4kw Wpa100 Ratio 10 15 20 Reduction CZPT Shaft Output Small Worm Gear Speed Reducer with AC Motor DC Motor

Automatic Planetary Metal Gearbox Small Gear Parts Speed Reduction Power Transmission Reducer

Automatic Planetary CZPT CZPT Small Gear Parts Speed Reduction Power Transmission Reducer

Our major products, steel gearboxes ,equipment methods for motors through powder metallurgy processing.
We specialised in planning and manufacturing very engineered, customized gear areas , gearboxes , components and assemblies. Our professional personnel are geared toward supplying customers with higher high quality items and superb support .

In a basic planetary gearbox set up, enter energy turns the sunlight gear at high velocity. The planets, spaced close to the central axis of rotation, mesh with the sunlight as well as the set ring gear, so they are compelled to orbit as they roll. All the planets are mounted to a one rotating member, known as CZPT. As the earth CZPT turns, it delivers lower-speed, higher-torque output. The Sunlight Equipment Gets The Enter Whilst The 3 World Gears Supply The Ouput By means of A Planet CZPT .

CZPT ratio 2:1,5:1,10:one , 20:1 , 50:1 , a hundred:one,five hundred:1,600:one,seven hundred:one,800:1,900:1,a thousand:one etc.
 

CZPTized steel parts specification

 

Item type  CZPT metal gearbox ,planetary gears technique ,  velocity reducer , motor gears , customized motor gearbox , speed transmission
Materials steel : cast Iron , stainless steel 
Approach Powder metallurgy , steel injection molding , cnc machining 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.three%
Drawing format DWG ,IGS , STP
Delivery time  ten times for mass production 

Our gearbox,Mild fat,tiny measurement, higher carrying ability, long support existence .Sleek procedure, minimal noise, massive output torque, large speed ratio, substantial performance, electricity diversion, and multi-tooth meshing by powder metallurgy process . 
Advantages of powder metallurgy
Goods made by powder metallurgy (PM) generally do not need more ending , because generates excellent area end.
Maintains shut dimensional tolerances
Supplies components which may possibly be heat dealt with for improved strength or improved dress in resistance .
There is less wastage of uncooked materials , can be quite affordable for mass manufacturing .
Complex designs areas can be created . Gives controlled porosity for self-lubrication or filtration.
Suits to substantial quantity parts productions requirements .

Powder metallurgy (PM) is a metallic components / elements fabrication way and produced from steel powders substance . The method of powder metallurgy (PM) is mixing fantastic powder resources , press them into a desired shape or sort compacting , and heating the compressed material in a managed environment to bond the content sintering .PM method can keep away from , or tremendously reduce the require to use metallic elimination processes,thereby substantially decreasing produce losses in manufacture and oftern ensuing in reduce charges .
The powder metallurgy (PM) consist three methods : powder mixing,compaction and sintering .Typical products contain gears , structural steel areas , bushings employed for cars , appliances and powder equipments .

CZPT metallic elements

Workshop

Automatic Planetary CZPT CZPT Small Gear Parts Speed Reduction Power Transmission Reducer