Merchandise Description

UMC is the sector leader in gearbox technological innovation. Above our forty yr history we have introduced numerous market modifying gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and much more. We keep on to determine and redefine sector standards for gearbox functionality, good quality, attributes and technological innovation. Our gearboxes are function built to do the occupation. Never over-engineered.

UMC stands powering its goods and is fully commited to production the ideal merchandise for a worldwide market place.

740-U 50:1 Ratio

Developed for more time spans, bigger wheels, and heavier towers.
 

Attributes and Advantages

• 2.25 inch output shaft
• fifty:1 equipment ratio
• Cartridge input and output seals
• Larger input bearings
• Input shaft guard
• Exterior seal protectors for input and output seals
• Leading oil fill plug
• Universal mounting pattern
• Full cycle growth chamber with stainless steel go over
• Stuffed with excessive stress worm gear oil
• Metal output shaft and input shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Twin finished input shaft

740-UV fifty two:1 Ratio
Made for for a longer time spans, larger wheels and heavier towers in which an extended output shaft is necessary.
 This gearbox has all the identical abilities, functions and advantages that the common 740 has with a number of tweaks. The output shaft is prolonged, the gear ratio is fifty two:1 and the enter shaft is manufactured of ductile iron with a 25° strain angle enabling this gearbox to be employed on centre pivot and lateral transfer/ linear programs that come common with these requirements.

Functions and Rewards

• two.twenty five inch extended output shaft
• fifty two:1 gear ratio with 25° pressure angle
• Cartridge enter and output seals
• More substantial enter bearings
• Enter shaft guard
• Exterior seal protectors for input and output seals
• Top oil fill plug
• Universal mounting pattern
• Complete cycle enlargement chamber with stainless steel cover
• Crammed with severe stress worm equipment oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Dual ended input shaft

760-UV Gearbox

Created for corner systems and lateral transfer carts in which an prolonged output shaft is essential

Growers normally use UMC’s 760-UV gearbox for the most severe applications where an prolonged output shaft is essential. The gearbox is developed for increased once-a-year hours of procedure whilst handling the weighty hundreds seasoned on corner systems and lateral shift carts as effectively as the most extreme subject conditions where wheel rutting is prominent, soil is large, and tower weights are greater.

The UMC 760-UV closing push gearbox is our biggest and most sturdy gearbox with an extended output shaft. It features a greater-diameter bull gear than the common 740 collection to manage 20% increased torque. It also characteristics a 2.5″ output shaft to accommodate far more overhung load. It is made for use on middle pivots, corners, lateral shift/ linear irrigation systems and carts where a fifty two:1 equipment ratio and prolonged output shaft are regular specifications.

Functions and Rewards

• 2.5″ output shaft
• 52:1 gear ratio with a 25° strain angle
• Exclusive dual input and output seal design
• twenty% far more torque capacity than the normal 740
• Bronze gear optional
• Greater input bearings
• Enter shaft guard
• Exterior seal protectors for enter and output seals
• eleven-Bolt mounting pattern
• Full cycle enlargement chamber with aluminum protect
• Filled with excessive stress worm equipment oil
• Metal output shaft and ductile iron input shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Twin ended enter shaft

TNT-2 Gearbox

Created for apps the place the irrigation system might need to be towed

This gearbox is the best solution for a towable irrigation method. Growers generally prefer this gearbox in excess of a gearbox with a towable hub. Merely disengage the worm and tow your system to its doing work area, then re-engage the worm and you are prepared to run. The CX coupler is the ideal compliment for the TNT-2 gearbox owing to the ability to management coupler disengagement at the gearbox.

The UMC patented TNT-2 last travel gearbox is developed particularly for programs exactly where a center pivot or lateral shift/ linear irrigation method wants to be towed. The gearbox offers the potential to disengage the worm gear and enables end users to move techniques from 1 location to an additional without having requiring a Towable Hub insert on.

Attributes and Rewards

• 2.25″ output shaft
• 50:1 equipment ratio
• Twin enter seals with triple lip output seals
• Bronze equipment optional
• Enter shaft guard
• External seal protectors for input and output seals
• Prime oil fill plug
• eleven-Bolt mounting sample
• Full cycle enlargement chamber with stainless metal include
• Loaded with intense pressure worm equipment oil
• Metal output shaft and enter shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Dual finished input shaft

760-UV Bronze Gearbox

Designed for the most extreme circumstances where an prolonged output shaft is essential.

Growers normally use The UMC 760-UV bronze gearbox for the most extreme programs the place an prolonged output shaft is needed. The gearbox is designed for larger once-a-year hrs of procedure while managing the hefty loads seasoned on corner methods and lateral shift carts as effectively as the most extreme discipline circumstances in which wheel rutting is prominent, soil is large, and tower weights are greater.

The UMC 760-UV Bronze last generate gearbox is our premier and most tough gearbox with an extended output shaft made for the most severe growing problems. It features a high energy aluminum bronze bull equipment and a warmth handled metal worm gear providing it a considerably increased load ability than the standard 760-UV. Moreover, this gear combination greatly decreases gear wear, extending the beneficial life of the gearbox. It also functions a 2.5″ output shaft to accommodate a lot more overhung load. It is made for use on middle pivots, corners, lateral transfer/ linear irrigation techniques and carts exactly where a 52:1 equipment ratio and extended output shaft are standard specs.

Functions and Rewards

• 2.5″ output shaft
• 52:1 gear ratio with a 25° force angle
• Special dual enter and output seal layout
• Bronze Gear
• Heat Treated Steel Worm Gear
• Larger enter bearings
• Enter shaft guard
• External seal protectors for input and output seals
• 11-Bolt mounting sample
• Complete cycle enlargement chamber with aluminum go over
• Stuffed with excessive force worm equipment oil
• Metal output shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Dual finished input shaft
• Also Available Assembled in the United states

UMC is the sector chief in gearbox technological innovation. Above 37 year historical past they have launched several industry altering gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and much more. CZPT proceed to define and redefine sector expectations for gearbox performance, good quality, attributes and engineering. CZPT gearboxes are goal developed to do the occupation. Never ever in excess of-engineered.CZPT stands behind its goods and is committed to production the very best items for a worldwide industry.

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Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.

editor by czh 2022-12-31